Amphenol ICC 69192-208 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-208 is a rectangular connector header for through-hole mounting with 8 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® II series connector features male pins with kinked solder termination and push-pull fastening, designed for board-to-board applications. The part is classified as obsolete, making equivalent substitutes from active manufacturers necessary for new designs and ongoing production requirements.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	8
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Material	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Contact Material	Phosphor Bronze
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution for the 69192-208 is based on maintaining electrical and mechanical compatibility across the following critical parameters:

Connector configuration: 8 positions in 2 rows with 0.100" (2.54mm) pitch and row spacing
Contact type: Male pin with square contact shape
Mounting method: Through-hole solder termination
Fastening mechanism: Push-pull engagement
Material standards: UL94 V-0 flammability rating, phosphor bronze contacts, PBT insulation
Environmental rating: MSL 1 (Unlimited moisture sensitivity)

The Samtec TSW series connectors meet these core requirements. Substitutes differ in contact post length, contact finish specifications, and operating temperature ranges. These variations allow selection based on specific application requirements while maintaining functional interchangeability for the mating interface.

Parameter Comparison

Parameter	69192-208	TSW-104-07-G-D	TSW-104-07-S-D	TSW-104-08-G-D	TSW-104-08-L-D	TSW-104-08-T-D	TSW-104-23-G-D	TSW-104-23-S-D	TSW-104-23-T-D	TSW-104-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Number of Positions	8	8	8	8	8	8	8	8	8	8
Number of Rows	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Not specified	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	-65°C ~ 130°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
REACH Status	REACH Affected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected

Engineering Selection Recommendations

All Samtec TSW-104 series substitutes are active products with ROHS3 compliance and REACH unaffected status, providing regulatory advantages over the obsolete 69192-208. Selection among substitute options depends on contact post length and contact finish requirements:

For applications requiring shorter post length (0.100" / 2.54mm): TSW-104-07-G-D and TSW-104-07-S-D are suitable for PCB assemblies with standard thickness requirements.

For applications requiring extended post length (0.200" / 5.08mm): TSW-104-08-G-D, TSW-104-08-L-D, and TSW-104-08-T-D accommodate thicker PCB stacks or additional component clearance.

For applications requiring intermediate post length (0.115" / 2.92mm): TSW-104-23-G-D, TSW-104-23-S-D, and TSW-104-23-T-D provide a middle ground between standard and extended configurations.

For applications requiring precision post length (0.126" / 3.20mm): TSW-104-26-G-D offers the closest dimensional match to the original 69192-208 contact post length of 0.120" (3.05mm).

Contact finish selection (Gold vs. Tin) and finish thickness specifications should be determined by solderability requirements and environmental exposure conditions. Gold-finished contacts (G-D variants) provide superior corrosion resistance. Tin-finished contacts (T-D variants) are standard for wave soldering processes. Mixed finishes (S-D variants with gold mating and tin post) balance performance and cost.

Operating temperature range differs between variants. Parts designated T-D are rated to -55°C ~ 105°C, while G-D, S-D, and L-D variants extend to -55°C ~ 125°C. Applications requiring operation above 105°C must use gold or mixed-finish variants.

Frequently Asked Questions (FAQ)

Q: Can TSW-104 series connectors directly replace the 69192-208 in existing designs?

A: TSW-104 connectors maintain electrical and mechanical compatibility for the mating interface. Contact post length variations require PCB layout verification. The 69192-208 has a 0.120" (3.05mm) post length; TSW-104-26-G-D provides the closest match at 0.126" (3.20mm). Other variants with different post lengths may require PCB redesign.

Q: What is the significance of the contact finish codes (G-D, S-D, T-D, L-D)?

A: Contact finish designations specify mating and post surface treatments. G-D indicates gold on both mating and post surfaces. S-D specifies gold mating with tin post. T-D indicates tin on both surfaces. L-D specifies gold mating with tin post. These variations affect solderability, corrosion resistance, and cost.

Q: Are all TSW-104 variants RoHS3 compliant?

A: Yes, all listed TSW-104 substitutes are ROHS3 compliant and REACH unaffected, providing regulatory compliance advantages over the RoHS non-compliant, REACH-affected 69192-208.

Q: How do operating temperature ranges differ between variants?

A: TSW-104-08-T-D and TSW-104-23-T-D are rated -55°C ~ 105°C. All other variants (G-D, S-D, L-D) are rated -55°C ~ 125°C. The original 69192-208 operates -65°C ~ 130°C. Applications requiring extended low-temperature operation below -55°C or high-temperature operation above 125°C require design review.

Q: What inventory availability should be considered for production planning?

A: TSW-104-23-S-D offers the highest inventory at 2,604 pieces. TSW-104-26-G-D has the lowest at 676 pieces. All variants are in active production with regular replenishment.

Q: Does contact post length affect PCB hole sizing?

A: No. All variants use the same contact diameter and square contact shape. Post length affects solder joint formation and component standoff height but not hole diameter specifications.

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