Equivalent & Substitute Parts for Amphenol ICC 69192-204

Part Overview

The Amphenol ICC 69192-204 is a rectangular connector header with vertical orientation, 4 positions, and 2.54mm pitch designed for through-hole board-to-board applications. This component is classified as obsolete, necessitating identification of active substitute parts that maintain electrical and mechanical compatibility. The BERGSTIK® II series connector features unshrouded design with kinked pin solder termination and push-pull fastening.

Key Parameters

Parameter	Value
Manufacturer Part Number	69192-204
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Series	BERGSTIK® II
Product Status	Obsolete
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	4
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 69192-204 are selected based on strict electrical and mechanical compatibility criteria. The following parameters determine valid substitution:

Critical Matching Parameters:

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 4
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Contact Length - Mating: 0.230" (5.84mm)
Insulation Height: 0.100" (2.54mm)
Contact Shape: Square
Contact Material: Phosphor Bronze
Material Flammability Rating: UL94 V-0
Insulation Color: Black

Variable Parameters (Allowed Variation):

Contact Length - Post (0.100" to 0.200")
Contact Finish - Mating (Gold or Tin)
Contact Finish - Post (Gold or Tin)
Contact Finish Thickness - Mating (10.0µin to 30.0µin)
Operating Temperature Range (varies by part)
RoHS Status (compliant or non-compliant)
Manufacturer (Amphenol ICC or Samtec)

The primary substitute is 69192-204HLF from Amphenol ICC, which maintains identical mechanical and electrical specifications while offering active product status and RoHS compliance. Secondary substitutes from Samtec Inc. TSW series provide equivalent functionality with variations in contact post length and finish specifications.

Parameter Comparison

Parameter	69192-204	69192-204HLF	TSW-102-07-S-D	TSW-102-08-G-D	TSW-102-08-L-D	TSW-102-08-T-D	TSW-102-23-G-D	TSW-102-23-S-D	TSW-102-23-T-D	TSW-102-26-G-D
Manufacturer	Amphenol ICC	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	4	4	4	4	4	4	4	4	4	4
Number of Rows	2	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.450" (11.43mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish - Post	—	—	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	—	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	—	-65°C ~ 130°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

Primary Substitute: 69192-204HLF

The 69192-204HLF is the direct equivalent from Amphenol ICC, maintaining identical mechanical and electrical specifications to the obsolete 69192-204. This part offers active product status and RoHS compliance, making it the preferred choice for new designs and production continuity. The operating temperature range extends to -65°C ~ 130°C, providing broader environmental capability than the original specification.

Secondary Substitutes: Samtec TSW Series

The Samtec TSW-102 series provides functionally equivalent alternatives with variations in contact post length and finish specifications. All TSW variants maintain critical mating parameters and are RoHS3 compliant with active product status.

Selection by Contact Post Length:

TSW-102-07-S-D: 0.100" (2.54mm) post length
TSW-102-23-G-D, TSW-102-23-S-D, TSW-102-23-T-D: 0.115" (2.92mm) post length
TSW-102-26-G-D: 0.126" (3.20mm) post length
TSW-102-08-G-D, TSW-102-08-L-D, TSW-102-08-T-D: 0.200" (5.08mm) post length

Selection by Contact Finish:

Gold mating finish: TSW-102-07-S-D, TSW-102-08-G-D, TSW-102-23-G-D, TSW-102-26-G-D
Tin mating finish: TSW-102-08-T-D, TSW-102-23-T-D
Gold mating with tin post: TSW-102-23-S-D, TSW-102-08-L-D

Selection by Operating Temperature:

Extended range (-55°C ~ 125°C): TSW-102-07-S-D, TSW-102-08-G-D, TSW-102-08-L-D, TSW-102-23-G-D, TSW-102-26-G-D
Limited range (-55°C ~ 105°C): TSW-102-08-T-D, TSW-102-23-T-D

Frequently Asked Questions (FAQ)

Q: Can 69192-204HLF be used as a direct replacement for 69192-204?

A: Yes. The 69192-204HLF maintains identical electrical and mechanical specifications including pitch, position count, contact length, and termination method. The primary differences are active product status and RoHS compliance.

Q: What is the difference between Amphenol ICC and Samtec substitutes?

A: Both manufacturers provide equivalent 4-position, 2.54mm pitch headers with identical mating contact specifications. Samtec TSW series parts offer variations in contact post length (0.100" to 0.200") and finish combinations, allowing selection based on specific PCB thickness and plating requirements. Amphenol ICC 69192-204HLF maintains the original post length of 0.120".

Q: How does contact post length affect compatibility?

A: Contact post length determines the maximum PCB thickness the connector can accommodate. Shorter posts (0.100") suit thinner boards, while longer posts (0.200") accommodate thicker PCBs. The original 69192-204 specifies 0.120" post length. TSW-102-23 variants at 0.115" provide near-equivalent accommodation.

Q: Are all substitute parts RoHS compliant?

A: The 69192-204HLF is RoHS compliant. All Samtec TSW-102 variants are ROHS3 compliant. The original 69192-204 is RoHS non-compliant.

Q: What is the difference between contact finish options?

A: Contact finish affects corrosion resistance and solderability. Gold finishes provide superior corrosion resistance and are preferred for high-reliability applications. Tin finishes offer cost efficiency for standard applications. Mating contact finish is the primary consideration for connector performance.

Q: Can I mix different TSW-102 variants in the same application?

A: Mixing variants is not recommended within a single connector assembly. Select a single part number to ensure consistent post length, finish, and operating temperature specifications across all positions.

Q: What is the significance of the operating temperature range difference?

A: The 69192-204HLF supports -65°C ~ 130°C, while most TSW-102 variants support -55°C ~ 125°C. For applications requiring operation below -55°C or above 125°C, the 69192-204HLF is the appropriate selection.

Q: Are there any mechanical compatibility issues between the original and substitute parts?

A: All substitute parts maintain identical mating pitch (0.100"), position count (4), row spacing (0.100"), and contact length (0.230"). Variations in post length require verification against PCB thickness specifications. Consult PCB design documentation to confirm post length compatibility.

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