Amphenol ICC 69192-164 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-164 is a through-hole rectangular connector header in the BERGSTIK® II series, configured for 64 positions at 0.100" (2.54mm) pitch. This vertical-mount, unshrouded header with kinked pin solder termination serves board-to-board interconnection applications. The part is active in production with 683 units in current inventory. Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters: 64-position configuration, 2.54mm pitch, 2-row layout, through-hole mounting, and push-pull fastening. Substitutes accommodate variations in contact geometry, material composition, and compliance certifications while maintaining functional compatibility.

Key Parameters

Parameter	69192-164 Specification
Connector Type	Header
Contact Type	Male Pin
Number of Positions	64
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Style	Board to Board
Shrouding	Unshrouded
Fastening Type	Push-Pull
Termination	Kinked Pin, Solder
Contact Shape	Square
Contact Material	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™
Contact Finish Thickness - Mating	30.0µin (0.76µm)
Insulation Material	Not specified
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts are grouped based on strict adherence to the following core parameters that define functional equivalence:

Primary Matching Criteria:

64-position configuration with 2-row layout
0.100" (2.54mm) mating pitch and row spacing
Through-hole mounting with solder termination
Push-pull fastening mechanism
Unshrouded design
Board-to-board or board-to-cable connectivity

Allowed Variations:

Contact shape: Square or circular geometry
Contact material: Phosphor Bronze or Brass Alloy
Contact finish: Gold, tin, or combinations thereof
Contact finish thickness: Within industry-standard ranges
Insulation material: Polycyclohexylenedimethylene Terephthalate (PCT), Liquid Crystal Polymer (LCP), or Polybutylene Terephthalate (PBT)
Operating temperature range: Variations permitted when specified
Compliance status: RoHS3 compliant or ROHS3 compliant alternatives acceptable
Connector type: Header or Header, Breakaway variants

Non-Negotiable Parameters:

Position count: 64 positions only
Pitch: 0.100" (2.54mm) mandatory
Row configuration: 2 rows mandatory
Mounting: Through-hole only
Fastening: Push-pull only

Parameter Comparison

Parameter	69192-164	450-10-264-00-001000	8-146256-2	802-10-064-10-001000	TSW-132-07-G-D	TSW-132-07-L-D	TSW-132-07-S-D	TSW-132-07-T-D	TSW-132-08-G-D	TSW-132-08-L-D	TSW-132-08-T-D
Manufacturer	Amphenol ICC	Mill-Max	TE Connectivity	Mill-Max	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec
Number of Positions	64	64	64	64	64	64	64	64	64	64	64
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Circular	Square	Circular	Square	Square	Square	Square	Square	Square	Square
Contact Material	Phosphor Bronze	Brass Alloy	Copper Alloy	Brass Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin
Contact Finish Thickness - Mating	30.0µin (0.76µm)	10.0µin (0.25µm)	15.0µin (0.38µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	Not specified	10.0µin (0.25µm)	10.0µin (0.25µm)	Not specified
Contact Length - Mating	0.230" (5.84mm)	0.166" (4.22mm)	0.230" (5.84mm)	0.195" (4.95mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.156" (3.96mm)	0.120" (3.05mm)	0.118" (3.00mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)
Overall Contact Length	0.450" (11.43mm)	0.477" (12.12mm)	0.440" (11.18mm)	0.438" (11.12mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)
Insulation Height	0.100" (2.54mm)	0.110" (2.79mm)	0.090" (2.29mm)	0.110" (2.79mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Material Flammability Rating	UL94 V-0	Not specified	UL94 V-0	Not specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Operating Temperature	Not specified	Not specified	-65°C ~ 105°C	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C
RoHS Status	RoHS non-compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

Primary Substitutes (Highest Compatibility):

The Samtec TSW series (TSW-132-07-G-D, TSW-132-07-L-D, TSW-132-07-S-D, TSW-132-07-T-D, TSW-132-08-G-D, TSW-132-08-L-D, TSW-132-08-T-D) and TE Connectivity 8-146256-2 provide the closest functional equivalence to the 69192-164. These parts maintain identical position count, pitch, row spacing, and mounting configuration. The Samtec TSW variants offer ROHS3 compliance and extended operating temperature ranges (-55°C to 125°C for most variants), addressing regulatory requirements beyond the original part's RoHS non-compliant status. Contact geometry and material composition remain compatible with standard 2.54mm pitch interconnection standards.

Secondary Substitutes (Acceptable with Design Verification):

Mill-Max 450-10-264-00-001000 and 802-10-064-10-001000 maintain core electrical and mechanical parameters but feature circular contact geometry and brass alloy materials. These parts are ROHS3 compliant and suitable for applications where contact shape variation is acceptable. The 450 series exhibits slightly longer overall contact length (0.477" vs. 0.450"), while the 802 series maintains closer dimensional alignment (0.438" overall contact length).

Compliance Considerations:

All substitute parts listed are ROHS3 compliant or RoHS compliant, addressing regulatory requirements not met by the original 69192-164 (RoHS non-compliant). Selection should account for end-product compliance mandates. The TE Connectivity 8-146256-2 specifies RoHS compliance with a defined operating temperature range (-65°C to 105°C), suitable for industrial applications requiring temperature specification.

Contact Finish and Post Length Variations:

Samtec TSW-132-07 variants feature shorter post lengths (0.100" vs. 0.120" on the original), while TSW-132-08 variants provide extended post length (0.200"). Selection depends on PCB thickness and solder joint requirements. Gold-finished mating contacts (TSW-132-07-G-D, TSW-132-08-G-D) match the original specification; tin-finished variants (TSW-132-07-T-D, TSW-132-08-T-D) offer cost optimization for non-corrosive environments.

Frequently Asked Questions (FAQ)

Q: Can I substitute the 69192-164 with any of the listed parts without PCB redesign?

A: Direct substitution is possible for all listed parts due to matching 64-position, 2-row, 2.54mm pitch configuration and through-hole mounting. However, variations in overall contact length (ranging from 0.430" to 0.477") and post length (0.100" to 0.200") may require PCB hole depth verification. Samtec TSW-132-07 variants and TE Connectivity 8-146256-2 provide closest dimensional alignment to the original part.

Q: What is the primary difference between Samtec TSW-132-07 and TSW-132-08 variants?

A: The primary difference is contact post length. TSW-132-07 variants feature 0.100" (2.54mm) post length, while TSW-132-08 variants feature 0.200" (5.08mm) post length. Mating contact length remains identical at 0.230" (5.84mm) for both. Selection depends on PCB thickness and solder joint depth requirements.

Q: Are there RoHS compliance differences between substitutes?

A: Yes. The original 69192-164 is RoHS non-compliant. All listed substitutes are ROHS3 compliant or RoHS compliant. If your application requires RoHS compliance, any substitute part satisfies this requirement. The TE Connectivity 8-146256-2 specifies RoHS compliance explicitly.

Q: What is the significance of contact finish variations (Gold vs. Tin)?

A: Contact finish affects corrosion resistance and mating force characteristics. Gold-finished contacts (TSW-132-07-G-D, TSW-132-08-G-D) provide superior corrosion resistance and lower contact resistance, matching the original specification. Tin-finished contacts (TSW-132-07-T-D, TSW-132-08-T-D) are suitable for non-corrosive environments and offer cost reduction. Both finishes are compatible with standard 2.54mm pitch receptacles.

Q: Do circular contact geometry parts (Mill-Max 450 and 802 series) mate with square contact receptacles?

A: Circular and square contact geometries are mechanically compatible within the 2.54mm pitch standard. However, contact force distribution and wear characteristics differ. Verify receptacle specifications before substitution if contact geometry change is critical to application performance.

Q: What operating temperature range should I select?

A: The original 69192-164 does not specify operating temperature. Samtec TSW variants specify -55°C to 125°C (most variants) or -55°C to 105°C (TSW-132-07-T-D, TSW-132-08-T-D). TE Connectivity 8-146256-2 specifies -65°C to 105°C. Select based on application thermal requirements. Extended temperature range (Samtec -55°C to 125°C) is suitable for industrial and automotive applications.

Q: Are packaging differences (Bulk vs. Tube) significant for substitution?

A: Packaging affects handling and storage but does not impact electrical or mechanical compatibility. The original 69192-164 is supplied in Bulk packaging. Samtec parts are supplied in Bulk; Mill-Max parts are supplied in Tube. Verify packaging requirements with procurement specifications.

Q: Can I use TSW-132-07-L-D or TSW-132-07-S-D if TSW-132-07-G-D is unavailable?

A: Yes. TSW-132-07-L-D features tin post finish with gold mating finish; TSW-132-07-S-D features tin post finish with 30.0µin gold mating finish (matching original specification thickness). Both maintain identical electrical and mechanical parameters. Selection depends on post finish requirements and cost considerations.

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