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Amphenol ICC 69192-160 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 69192-160 is a rectangular connector header featuring 60 positions with 0.100" (2.54mm) pitch, designed for through-hole board-to-board applications. This component is part of the BERGSTIK® II series and operates across a temperature range of -65°C to 130°C. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain electrical and mechanical compatibility while offering improved availability and compliance status.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 69192-160 |
| Manufacturer | Amphenol ICC (FCI) |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 60 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Length - Post | 0.120" (3.05mm) |
| Overall Contact Length | 0.450" (11.43mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Material | Phosphor Bronze |
| Operating Temperature | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 |
| Current Rating | 3A |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitute parts for the 69192-160 are selected from the Samtec TSW-130 series based on strict electrical and mechanical parameter alignment. All substitute candidates maintain the following critical parameters:
- 60 positions, 2-row configuration
- 0.100" (2.54mm) mating pitch and row spacing
- 0.230" (5.84mm) mating contact length
- Square contact shape
- Phosphor bronze contact material
- Through-hole solder termination
- UL94 V-0 flammability rating
- Unshrouded, push-pull fastening design
Substitutes are differentiated by three variable parameters:
- Contact Length - Post: Available in 0.100" (2.54mm), 0.115" (2.92mm), 0.126" (3.20mm), or 0.200" (5.08mm)
- Contact Finish - Mating: Gold (10.0µin or 30.0µin thickness) or Tin
- Contact Finish - Post: Gold (3.00µin thickness), Tin, or unspecified
The TSW-130 series operates at -55°C to 125°C (or -55°C to 105°C for tin-finished variants), which is narrower than the original part's -65°C to 130°C range. All substitute parts are active products with ROHS3 compliance and REACH unaffected status.
Parameter Comparison
| Parameter | 69192-160 | TSW-130-07-G-D | TSW-130-07-S-D | TSW-130-07-T-D | TSW-130-08-G-D | TSW-130-08-L-D | TSW-130-08-T-D | TSW-130-23-G-D | TSW-130-23-S-D | TSW-130-23-T-D | TSW-130-26-G-D |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Number of Positions | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" |
| Row Spacing - Mating | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" |
| Contact Length - Mating | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" |
| Contact Length - Post | 0.120" | 0.100" | 0.100" | 0.100" | 0.200" | 0.200" | 0.200" | 0.115" | 0.115" | 0.115" | 0.126" |
| Overall Contact Length | 0.450" | 0.430" | 0.430" | 0.430" | 0.530" | 0.530" | 0.530" | 0.445" | 0.445" | 0.445" | 0.456" |
| Insulation Height | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold | Gold | Tin | Gold | Gold | Tin | Gold | Gold | Tin | Gold |
| Contact Finish Thickness - Mating | 30.0µin | 10.0µin | 30.0µin | — | 10.0µin | 10.0µin | — | 10.0µin | 30.0µin | — | 10.0µin |
| Contact Finish - Post | — | Gold | Tin | Tin | Gold | Tin | Tin | Gold | Tin | Tin | Gold |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | — | PBT | PBT | PBT | PBT | PBT | PBT | PBT | PBT | PBT | PBT |
| Operating Temperature | -65°C ~ 130°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| REACH Status | REACH Affected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Unaffected |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
All Samtec TSW-130 series alternatives are active products with ROHS3 compliance and REACH unaffected status, providing significant regulatory advantages over the obsolete, RoHS non-compliant 69192-160. Selection among substitute parts depends on post-length requirements and contact finish specifications for your application.
For applications requiring post length closest to the original 0.120" specification, TSW-130-23-G-D, TSW-130-23-S-D, and TSW-130-23-T-D offer 0.115" post length with overall contact length of 0.445", matching the original 0.450" within 0.005".
For applications with tighter PCB spacing or requiring shorter post engagement, TSW-130-07-G-D, TSW-130-07-S-D, and TSW-130-07-T-D provide 0.100" post length with 0.430" overall contact length.
For applications requiring extended post length for thicker PCB assemblies, TSW-130-08-G-D, TSW-130-08-L-D, and TSW-130-08-T-D offer 0.200" post length with 0.530" overall contact length.
For intermediate post length, TSW-130-26-G-D provides 0.126" post length with 0.456" overall contact length, closest to the original specification.
Contact finish selection should align with soldering process compatibility and environmental exposure requirements. Gold-finished variants (G-suffix) provide superior corrosion resistance. Tin-finished variants (T-suffix) are suitable for standard lead-free soldering processes. Mixed finishes (S-suffix and L-suffix) combine gold mating surfaces with tin or unspecified post finishes for cost optimization.
Temperature range narrowing from -65°C to -55°C minimum and 130°C to 125°C maximum should be evaluated against application requirements. Tin-finished variants operate to 105°C maximum.
Frequently Asked Questions (FAQ)
Q: Can TSW-130 series connectors directly replace the 69192-160 in existing designs?
A: Direct mechanical and electrical replacement is possible for applications where the post length variation and operating temperature range reduction are acceptable. The TSW-130 series maintains identical mating pitch (0.100"), row spacing (0.100"), contact count (60 positions), and contact shape (square). Post length varies by model; TSW-130-23-G-D provides the closest match to the original 0.120" specification at 0.115". Applications operating below -55°C or above 125°C require design review.
Q: What is the significance of the contact finish designations (G, S, T, L)?
A: Contact finish designations indicate the plating material applied to mating and post surfaces. G-suffix indicates gold finish on both mating and post surfaces, providing maximum corrosion resistance. T-suffix indicates tin finish on both surfaces, suitable for standard lead-free soldering. S-suffix indicates gold mating surface with tin post finish. L-suffix indicates gold mating surface with tin post finish. Selection depends on soldering process compatibility and environmental exposure.
Q: How do post length variations affect PCB design?
A: Post length determines the depth of solder joint penetration into the PCB. Shorter post lengths (0.100" in TSW-130-07 series) are suitable for thin PCBs or designs with limited through-hole depth. Standard post lengths (0.115" in TSW-130-23 series) accommodate typical PCB thicknesses. Extended post lengths (0.200" in TSW-130-08 series) are required for thick PCB assemblies or multi-layer stackups. Overall contact length must be verified against PCB thickness and solder fillet requirements.
Q: Are all TSW-130 substitutes RoHS compliant?
A: Yes, all listed TSW-130 series alternatives are ROHS3 compliant and REACH unaffected, providing regulatory compliance advantages over the RoHS non-compliant 69192-160. This compliance status is mandatory for applications subject to EU RoHS Directive 2011/65/EU and amendments.
Q: What inventory availability should be expected?
A: Current inventory for TSW-130 series alternatives ranges from 658 to 1077 pieces across variants, providing immediate availability. The original 69192-160 has 833 pieces in stock but is classified as obsolete with no future production planned.
Q: How does the operating temperature range affect component selection?
A: The original 69192-160 operates from -65°C to 130°C. TSW-130 series alternatives operate from -55°C to 125°C (gold and mixed-finish variants) or -55°C to 105°C (tin-finish variants). Applications requiring operation below -55°C or above 125°C cannot use these substitutes without design modification or alternative component selection.
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