Amphenol ICC 69192-140 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-140 is a vertical rectangular connector header featuring 40 positions across 2 rows with 0.100" (2.54mm) pitch spacing. This through-hole mounted component utilizes kinked pin solder termination and push-pull fastening, designed for board-to-board connectivity applications. The part is classified as Active product status with 1016 units in current inventory. Equivalent and substitute parts are necessary to address supply chain flexibility, manufacturing process variations, compliance requirements, and design optimization across different application environments.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	40
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Finish - Mating	Gold or Gold, GXT™
Contact Material	Phosphor Bronze
Insulation Color	Black
Material Flammability Rating	UL94 V-0
Moisture Sensitivity Level (MSL)	1 (Unlimited)
ECCN	EAR99
HTSUS	8536.69.4040

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-140 is determined by strict alignment across the following critical parameters:

Primary Matching Criteria:

Number of Positions: 40
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Fastening Type: Push-Pull
Contact Shape: Square
Material Flammability Rating: UL94 V-0

Secondary Compatibility Parameters:

Termination method (Solder-based)
Contact Finish - Mating (Gold-based)
Style (Board to Board or Board to Board/Cable)
Insulation Material (Thermoplastic or LCP variants acceptable)

All substitute parts listed maintain mechanical and electrical compatibility within these defined parameters. Variations in contact length, insulation height, contact finish thickness, and operating temperature ranges are documented but do not preclude functional substitution when application requirements permit.

Parameter Comparison

Parameter	69192-140	69192-140HLF	1-104350-7	7-146256-0	7-146261-0	HTSW-120-07-F-D	HTSW-120-23-F-D-LL	M20-9762046	TD-120-G-AA	TSW-120-07-F-D	TSW-120-07-G-D
Manufacturer	Amphenol ICC	Amphenol ICC	TE Connectivity	TE Connectivity	TE Connectivity	Samtec Inc.	Samtec Inc.	Harwin Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Number of Positions	40	40	40	40	40	40	40	40	40	40	40
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Connector Type	Header	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header	Header	Header, Cuttable	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Kinked Pin, Solder	Press-Fit, Solder	Solder	Solder	Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Brass	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Color	Black	Black	Black	Black	Black	Natural	Natural	Black	Black	Black	Black
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Product Status	Active	Active	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	RoHS Compliant	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Operating Temperature Range	Not specified	-65°C ~ 130°C	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-40°C ~ 105°C	Not specified	-55°C ~ 125°C	-55°C ~ 125°C
Current Rating (Amps)	Not specified	3A	3A	3A	3A	Varies by Wire Gauge	Varies by Wire Gauge	3A per Contact	Not specified	Not specified	Not specified
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	Not Applicable	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

Direct Amphenol ICC Equivalent: The 69192-140HLF represents the direct equivalent within the Amphenol ICC BERGSTIK® II series. This variant maintains identical mechanical and electrical specifications while providing RoHS Compliance and an extended operating temperature range of -65°C to 130°C. The 69192-140HLF is recommended for new designs requiring regulatory compliance and enhanced thermal performance.

TE Connectivity AMPMODU Mod II Series: Parts 7-146256-0 and 7-146261-0 provide Active product status alternatives with RoHS Compliance. The 7-146256-0 features standard contact length specifications, while 7-146261-0 offers reduced contact post length (0.090" versus 0.120"). Both operate across -65°C to 105°C and deliver 3A current rating. These options are suitable for applications where TE Connectivity supply chain integration is preferred. The 1-104350-7 is classified as Obsolete and should not be selected for new designs.

Samtec TSW Series: The TSW-120-07-F-D and TSW-120-07-G-D represent high-volume alternatives with extensive inventory availability (92,600 and 1,810 units respectively). Both maintain Active product status with ROHS3 Compliance and -55°C to 125°C operating range. The TSW-120-07-G-D provides gold-plated post contacts, while TSW-120-07-F-D uses tin-plated posts. These connectors utilize Polybutylene Terephthalate (PBT) insulation material.

Samtec HTSW Series: The HTSW-120-07-F-D and HTSW-120-23-F-D-LL offer Liquid Crystal Polymer (LCP) insulation with -55°C to 125°C operating range and ROHS3 Compliance. The HTSW-120-23-F-D-LL specifically matches the kinked pin termination style of the original 69192-140. These components feature Phosphor Bronze contacts with minimal gold finish thickness (3.00µin).

Samtec TD Series: The TD-120-G-AA provides a screw machine contact alternative with gold finish (20.0µin thickness) and ROHS3 Compliance. This part maintains Active status with 1,015 units in inventory and is suitable for applications requiring enhanced contact durability.

Harwin M20 Series: The M20-9762046 offers a cuttable header variant with Brass contacts and tin finish. Operating range spans -40°C to 105°C with ROHS3 Compliance and 3A per contact current rating. This option is appropriate for applications requiring modular position configuration.

Compliance Considerations: For applications requiring RoHS Compliance, select from: 69192-140HLF, 7-146256-0, 7-146261-0, HTSW-120-07-F-D, HTSW-120-23-F-D-LL, M20-9762046, TD-120-G-AA, TSW-120-07-F-D, or TSW-120-07-G-D. The original 69192-140 and 1-104350-7 are RoHS non-compliant and unsuitable for regulated applications.

Frequently Asked Questions (FAQ)

Q: Can the 69192-140 be directly replaced with 69192-140HLF? A: Yes. The 69192-140HLF is the direct equivalent variant within the same BERGSTIK® II series, maintaining identical mechanical and electrical specifications while adding RoHS Compliance and extended operating temperature range (-65°C to 130°C versus unspecified for the original).

Q: What is the primary difference between Samtec TSW-120-07-F-D and TSW-120-07-G-D? A: Both maintain identical mechanical specifications and operating range (-55°C to 125°C). The TSW-120-07-F-D features tin-plated posts with 3.00µin gold mating finish, while TSW-120-07-G-D provides gold-plated posts with 10.0µin mating finish and 3.00µin post thickness. Selection depends on contact durability requirements and post finish specifications.

Q: Are TE Connectivity 7-146256-0 and 7-146261-0 interchangeable? A: Both parts are mechanically compatible within the same AMPMODU Mod II series and maintain identical pitch, position count, and operating specifications. The primary difference is contact post length: 7-146256-0 provides 0.120" post length while 7-146261-0 offers 0.090" post length. Selection depends on PCB thickness and solder joint requirements.

Q: Which substitute part offers the highest inventory availability? A: The Samtec TSW-120-07-F-D maintains the highest inventory with 92,600 units in stock, followed by 7-146256-0 with 6,549 units.

Q: Can the Harwin M20-9762046 be used in applications requiring -65°C operation? A: No. The M20-9762046 operates across -40°C to 105°C, which does not meet the lower temperature specification of -65°C provided by alternative parts such as 69192-140HLF, 1-104350-7, 7-146256-0, and 7-146261-0.

Q: What insulation material variations exist among substitute parts? A: The original 69192-140 does not specify insulation material. Substitutes employ: Thermoplastic (1-104350-7), Liquid Crystal Polymer/LCP (7-146256-0, 7-146261-0, HTSW-120-07-F-D, HTSW-120-23-F-D-LL), Polybutylene Terephthalate/PBT (TSW-120-07-F-D, TSW-120-07-G-D), Polyamide/PA6T Nylon 6T (M20-9762046), and unspecified (TD-120-G-AA). All materials maintain UL94 V-0 flammability rating.

Q: Is the TE Connectivity 1-104350-7 suitable for new designs? A: No. The 1-104350-7 is classified as Obsolete product status and is not recommended for new designs. Active alternatives include 7-146256-0 and 7-146261-0 from the same TE Connectivity AMPMODU Mod II series.

Q: What packaging formats are available? A: Substitute parts are supplied in Bulk (standard), Bag, or Tube packaging. The original 69192-140 is supplied in Bulk. Samtec TSW-120-07-F-D is supplied in Bag format with 92,600 units available. Packaging selection does not affect electrical or mechanical compatibility.

Q: Do all substitute parts maintain the same contact finish thickness specifications? A: No. Contact finish thickness varies significantly. Mating surface gold finish ranges from 3.00µin (0.076µm) for Samtec HTSW and TSW series to 30.0µin (0.76µm) for Amphenol ICC 69192-140HLF and TE Connectivity 7-146261-0. Post contact finish thickness ranges from unspecified to 100.0µin (2.54µm). Application requirements determine acceptable thickness specifications.

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