Amphenol ICC 69192-108 Rectangular Connector Header – Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-108 is a BERGSTIK® II series rectangular connector header designed for through-hole board-to-board applications. This 8-position, 2-row header with 0.100" (2.54mm) pitch and male pin contacts operates across -65°C to 130°C and carries 3A per contact. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	8
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Current Rating	3A per Contact
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant

Substitute Part Grouping Explanation

Substitution for the 69192-108 is determined by strict alignment with core electrical and mechanical parameters: 8-position, 2-row configuration; 0.100" (2.54mm) mating pitch and row spacing; male pin contact type; through-hole solder termination; 3A current rating; and push-pull fastening. All substitute parts listed maintain these critical parameters.

The substitute parts are grouped into two categories based on contact material and finish specifications:

Category 1: Phosphor Bronze Contacts with Gold Finish – KYOCERA AVX 008261083210854 and Samtec HMTSW series (HMTSW-104-06-TM-D-200, HMTSW-104-07-F-D-219, HMTSW-104-07-L-D-190, HMTSW-104-07-L-D-200, HMTSW-104-07-L-D-215) maintain the original contact material and mating surface finish characteristics.

Category 2: Brass Contacts with Tin or Gold Finish – Preci-Dip 450 series (450-10-208-00-001101, 450-80-208-00-001101, 450-80-208-00-006101, 450-80-208-00-013101) provide alternative contact materials with different finish options.

Parameter Comparison

Parameter	69192-108 (Main)	008261083210854	450-10-208-00-001101	450-80-208-00-001101	450-80-208-00-006101	450-80-208-00-013101	HMTSW-104-06-TM-D-200	HMTSW-104-07-F-D-219	HMTSW-104-07-L-D-190	HMTSW-104-07-L-D-200	HMTSW-104-07-L-D-215
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	8	8	8	8	8	8	8	8	8	8	8
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Current Rating (Amps)	3A	3A per Contact	3A	3A	3A	3A	3A	3A	3A	3A	3A
Operating Temperature	-65°C ~ 130°C	-55°C ~ 85°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	Not Specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Contact Material	Phosphor Bronze	Copper Alloy	Brass	Brass	Brass	Brass	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Tin	Tin	Tin	Tin	Gold	Gold	Gold	Gold
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitute parts maintain the core functional parameters required for direct replacement: 8-position, 2-row configuration with 0.100" (2.54mm) pitch, male pin contacts, through-hole solder termination, and 3A current rating.

For RoHS3 Compliance: All substitute parts are ROHS3 compliant, addressing regulatory requirements that the original 69192-108 does not meet. Selection among substitutes should prioritize active product status and established supply chains.

For Temperature Range Considerations: The original 69192-108 operates to 130°C. The KYOCERA AVX 008261083210854 is limited to 85°C, making it unsuitable for high-temperature applications. Preci-Dip 450 series and Samtec HMTSW series parts support -55°C to 125°C, which covers most industrial applications but falls short of the original upper limit. For applications requiring the full -65°C to 130°C range, contact material and finish compatibility should be evaluated against specific thermal requirements.

For Contact Material and Finish: Phosphor bronze contacts with gold finish (KYOCERA AVX 008261083210854 and Samtec HMTSW series) provide the closest electrical and material characteristics to the original. Preci-Dip 450 series with brass contacts and tin finish offer cost-effective alternatives with established reliability in standard industrial applications.

For Supply and Inventory: Samtec HMTSW-104-07-L-D-200 and Preci-Dip 450-10-208-00-001101 show strong inventory availability (1122 and 1725 units respectively), supporting consistent procurement.

Frequently Asked Questions (FAQ)

Q: Can the 69192-108 be directly replaced with any of these substitute parts?

A: Yes, all listed parts maintain the critical functional parameters: 8-position, 2-row header; 0.100" (2.54mm) mating pitch and row spacing; male pin contacts; through-hole solder termination; and 3A current rating. Physical and electrical compatibility is established for these core specifications.

Q: What is the primary difference between the Samtec HMTSW series and Preci-Dip 450 series?

A: The Samtec HMTSW series uses phosphor bronze contacts with gold mating finish and liquid crystal polymer (LCP) insulation, matching the original contact material. The Preci-Dip 450 series uses brass contacts with either gold or tin finish and polycyclohexylenedimethylene terephthalate (PCT) insulation. Both meet the functional requirements but differ in material composition and thermal performance.

Q: Why does the KYOCERA AVX 008261083210854 have a lower temperature rating?

A: The KYOCERA AVX part is rated to 85°C maximum, compared to 125°C for most other substitutes and 130°C for the original. This reflects the insulation material and design specifications of that particular product line. Applications requiring sustained operation above 85°C should use alternative substitutes.

Q: Are there packaging differences among the substitute parts?

A: Yes. Preci-Dip 450 series parts are supplied in bulk packaging. Samtec HMTSW series parts are supplied in bulk or standard packaging depending on the specific model number. KYOCERA AVX 008261083210854 is supplied in bag packaging. Packaging does not affect electrical or mechanical compatibility.

Q: What does the difference in contact length specifications mean for board design?

A: Contact length variations (ranging from 0.134" to 0.236" for mating contacts) affect the depth of insertion and mating force characteristics. These differences are within the tolerance of standard 0.100" pitch connector systems and do not require PCB redesign. Verify specific contact length requirements against your mating connector specifications if custom depth requirements exist.

Q: Which substitute part is recommended for new designs?

A: For new designs requiring RoHS3 compliance and active product support, the Samtec HMTSW-104-07-L-D-200 or Preci-Dip 450-10-208-00-001101 are recommended based on established supply chains, inventory availability, and temperature range coverage (-55°C to 125°C). Selection should be based on specific application requirements for contact material, finish, and insulation properties.

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