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Amphenol ICC 69192-104 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 69192-104 is a rectangular connector header from the BERGSTIK® II series, designed for through-hole board-to-board applications with 4 positions at 0.100" (2.54mm) pitch. This component features male pins with kinked solder termination, gold-plated contacts, and operates across -65°C to 130°C. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 69192-104 |
| Manufacturer | Amphenol ICC (FCI) |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 4 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Current Rating | 3A |
| Operating Temperature | -65°C ~ 130°C |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution for the 69192-104 is determined by strict alignment of electrical and mechanical parameters. The critical substitution criteria are:
Primary Matching Parameters:
- Connector type: Header
- Contact type: Male Pin
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 4
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Mounting Type: Through Hole
- Current Rating: 3A
- Material Flammability Rating: UL94 V-0
Secondary Compatibility Parameters:
- Operating Temperature range (substitute must support at least the application's required range)
- Contact material and finish (gold-plated contacts preferred for signal integrity)
- Termination type (solder termination required)
The substitute parts are grouped into two categories based on product status and compliance:
Category 1: Active, RoHS3 Compliant Substitutes – Preci-Dip 450 series and Samtec HMTSW series parts meet all electrical and mechanical requirements with modern compliance certifications.
Category 2: Active, RoHS3 Compliant Substitutes – KYOCERA AVX 8261 series provides an alternative with equivalent electrical performance.
Parameter Comparison
| Parameter | 69192-104 (Main) | 008261043210854 (KYOCERA AVX) | 450-10-204-00-006101 (Preci-Dip) | 450-10-204-00-013101 (Preci-Dip) | 450-80-204-00-006101 (Preci-Dip) | 450-V3-204-00-006101 (Preci-Dip) | HMTSW-102-07-L-D-174 (Samtec) | HMTSW-102-07-L-D-200-LL (Samtec) | HMTSW-102-07-S-D-200 (Samtec) | HMTSW-102-07-S-D-205-LL (Samtec) | HMTSW-102-07-T-D-200 (Samtec) |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Connector Type | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Current Rating (Amps) | 3A | 3A per Contact | 3A | 3A | 3A | 3A | 3A | 3A | 3A | 3A | 3A |
| Operating Temperature | -65°C ~ 130°C | -55°C ~ 85°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 105°C |
| Contact Material | Phosphor Bronze | Copper Alloy | Brass | Brass | Brass | Brass | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold | Gold | Gold | Tin | Gold | Gold | Gold | Gold | Gold | Tin |
| Material Flammability Rating | UL94 V-0 | Not Specified | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
For applications requiring extended temperature range (-65°C to 130°C):
The original 69192-104 operates across a wider temperature range than most active substitutes. Applications requiring the full -65°C to 130°C range should evaluate thermal management or consider design modifications to operate within the -55°C to 125°C range supported by Preci-Dip 450 series and Samtec HMTSW series parts. The HMTSW-102-07-T-D-200 and HMTSW-102-07-S-D-200 are limited to -55°C to 105°C and should not be used for applications requiring operation above 105°C.
For RoHS3 compliance:
All substitute parts listed are RoHS3 compliant, addressing the non-compliant status of the obsolete 69192-104. Preci-Dip 450 series (450-10-204-00-006101, 450-10-204-00-013101, 450-80-204-00-006101, 450-V3-204-00-006101) and Samtec HMTSW series (all variants) meet modern regulatory requirements.
For contact finish specifications:
Gold-plated contact finishes are available across Preci-Dip 450-10, 450-V3, and all Samtec HMTSW variants. Tin-plated alternatives (Preci-Dip 450-80 and Samtec HMTSW-102-07-T-D-200) are suitable for applications where gold plating is not required.
For phosphor bronze contact material:
Samtec HMTSW series maintains phosphor bronze contacts matching the original 69192-104. Preci-Dip 450 series uses brass contacts, and KYOCERA AVX 8261 uses copper alloy contacts. All three materials support the 3A current rating.
For production continuity:
Preci-Dip 450 series and Samtec HMTSW series offer the highest inventory availability (678–1096 units in stock) and active product status, ensuring long-term supply chain stability.
Frequently Asked Questions (FAQ)
Q: Can the 69192-104 be directly replaced with any of these substitute parts?
A: Direct replacement is possible for applications operating within -55°C to 125°C. The 69192-104 supports -65°C to 130°C, which exceeds the range of most substitutes. Verify your application's actual operating temperature requirements before selection.
Q: What is the difference between Preci-Dip 450-10 and 450-80 variants?
A: Both are mechanically and electrically identical 4-position, 2.54mm pitch headers. The primary difference is contact finish: 450-10 uses gold plating, while 450-80 uses tin plating. Select based on your application's contact finish requirements.
Q: Why do some Samtec HMTSW parts have different temperature ratings?
A: HMTSW-102-07-T-D-200 and HMTSW-102-07-S-D-200 are rated to -55°C to 105°C, while other HMTSW variants support -55°C to 125°C. This difference is based on specific contact finish and material combinations. Verify temperature compatibility with your application requirements.
Q: Are all substitute parts UL94 V-0 rated?
A: All substitute parts except KYOCERA AVX 008261043210854 are explicitly rated UL94 V-0. The KYOCERA AVX part does not specify a flammability rating in the provided data.
Q: What is the difference between kinked pin and standard solder termination?
A: The 69192-104 uses kinked pin termination for enhanced mechanical retention during soldering. Most substitutes use standard solder termination. Samtec HMTSW-102-07-L-D-200-LL and HMTSW-102-07-S-D-205-LL offer kinked pin options for applications requiring this feature.
Q: Can I use the KYOCERA AVX 008261043210854 in high-temperature applications?
A: No. The KYOCERA AVX part is rated only to 85°C, making it unsuitable for applications requiring operation above 85°C. Preci-Dip 450 series and Samtec HMTSW series support up to 125°C (or 105°C for specific HMTSW variants).
Q: Are there packaging differences between these substitutes?
A: Yes. Preci-Dip parts are supplied in bulk packaging, Samtec parts are supplied in standard packaging, and KYOCERA AVX is supplied in bag packaging. Verify packaging requirements for your procurement and assembly processes.
Q: Which substitute offers the closest electrical and mechanical match to the 69192-104?
A: Samtec HMTSW series parts provide the closest match, maintaining phosphor bronze contact material and gold plating (with tin post finish) similar to the original. HMTSW-102-07-L-D-174 and HMTSW-102-07-L-D-200-LL are recommended for applications requiring maximum compatibility.
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