Equivalent & Substitute Parts for Amphenol ICC 69192-102

Part Overview

The Amphenol ICC 69192-102 is a rectangular connector header, through-hole mounted, with 2 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This connector is part of the BERGSTIK® II series and is classified as obsolete. Due to its obsolete status and limited availability in new production, equivalent substitute parts from active manufacturers are necessary to ensure design continuity and long-term supply chain reliability.

Key Parameters

Parameter	Value
Manufacturer Part Number	69192-102
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Series	BERGSTIK® II
Product Status	Obsolete
Connector Type	Header
Contact Type	Male Pin
Number of Positions	2
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)
Overall Contact Length	0.450" (11.43mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Finish - Mating	Gold or Gold, GXT™
Contact Finish Thickness - Mating	30.0µin (0.76µm)
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)
ECCN	EAR99
HTSUS	8536.69.4040

Substitute Part Grouping Explanation

Substitution of the 69192-102 is determined by strict alignment of the following critical parameters:

Number of Positions and Rows: 2 positions in 2 rows (mandatory match)
Row Spacing - Mating: 0.100" (2.54mm) pitch (mandatory match)
Connector Type: Header, male pin contact (mandatory match)
Mounting Type: Through hole (mandatory match)
Fastening Type: Push-Pull (mandatory match)
Contact Shape: Square (mandatory match)
Material Flammability Rating: UL94 V-0 (mandatory match)
Contact Length - Mating: 0.230" (5.84mm) or compatible alternatives within tolerance
Insulation Height: 0.100" (2.54mm) (mandatory match)
Style: Board to Board or Board to Board/Cable compatible

Substitute parts are grouped into two categories:

Category A - Obsolete Alternatives: Parts from discontinued series that maintain full electrical and mechanical compatibility (TE Connectivity 104350-1).

Category B - Active Production Alternatives: Parts from active manufacturers with enhanced specifications, including RoHS3 compliance and extended operating temperature ranges (Samtec HTSW and HMTSW series).

Parameter Comparison

Parameter	69192-102 (Main)	104350-1	HTSW-101-07-FM-D	HTSW-101-07-G-D	HMTSW-101-07-G-D-200	HMTSW-101-07-G-D-215	HMTSW-101-07-L-D-195	HMTSW-101-10-G-D-175	HMTSW-101-24-F-D-230
Manufacturer	Amphenol ICC	TE Connectivity	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec
Product Status	Obsolete	Obsolete	Active	Active	Active	Active	Active	Active	Active
Number of Positions	2	2	2	2	2	2	2	2	2
Number of Rows	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Connector Type	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.200" (5.08mm)	0.215" (5.46mm)	0.195" (4.95mm)	0.175" (4.45mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.130" (3.30mm)	0.115" (2.92mm)	0.135" (3.43mm)	0.555" (14.10mm)	0.150" (3.81mm)
Overall Contact Length	0.450" (11.43mm)	0.440" (11.18mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.830" (21.08mm)	0.480" (12.19mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold
Contact Finish Thickness - Mating	30.0µin (0.76µm)	30.0µin (0.76µm)	3.00µin (0.076µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	3.00µin (0.076µm)
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Not specified	Thermoplastic	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Natural	Natural	Natural	Natural	Natural	Natural	Natural
Operating Temperature	Not specified	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
Current Rating (Amps)	Not specified	3A	Varies by Wire Gauge	Varies by Wire Gauge	3A	3A	3A	3A	3A
Voltage Rating	Not specified	30VAC	Not specified	Not specified	Not specified	Not specified	Not specified	Not specified	Not specified
RoHS Status	RoHS non-compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	Not Applicable	1 (Unlimited)	Not Applicable	Not Applicable	Not Applicable	Not Applicable	Not Applicable
ECCN	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99
HTSUS	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040

Engineering Selection Recommendations

For Legacy System Maintenance (Obsolete Status Acceptable)

The TE Connectivity 104350-1 provides direct functional equivalence to the 69192-102. Both parts are obsolete and share identical contact length specifications (0.230" mating, 0.120" post). The 104350-1 offers extended operating temperature range (-65°C to 105°C) and specified current/voltage ratings (3A, 30VAC), providing additional design margin for legacy applications. However, the insulation height is 0.010" lower (0.090" vs. 0.100"), which may require mechanical verification in space-constrained designs.

For New Designs and Long-Term Supply (Active Production Recommended)

Samtec HTSW and HMTSW series connectors are preferred for new designs and production transitions. All Samtec alternatives are active products with ROHS3 compliance, extended operating temperature range (-55°C to 125°C), and superior supply chain availability. The HTSW-101-07-FM-D and HTSW-101-07-G-D maintain the exact contact length specifications of the original part (0.230" mating) with identical insulation height (0.100"). The HTSW-101-07-G-D offers the highest inventory availability (1543 pcs) and gold post finish (3.00µin thickness).

Contact Length Variants

Samtec HMTSW series offers multiple contact length options to accommodate different PCB thicknesses and mating depths:

HMTSW-101-07-G-D-200: 0.200" mating length (reduced engagement)
HMTSW-101-07-G-D-215: 0.215" mating length (near-equivalent to original)
HMTSW-101-07-L-D-195: 0.195" mating length with tin post finish
HMTSW-101-10-G-D-175: 0.175" mating length with extended post (0.555")
HMTSW-101-24-F-D-230: 0.230" mating length (exact match) with tin post finish

Selection among these variants depends on specific PCB thickness and mating depth requirements.

Frequently Asked Questions (FAQ)

Q: Can the 69192-102 be directly replaced with any Samtec HTSW or HMTSW part?

A: Direct replacement requires matching contact length specifications. The HTSW-101-07-FM-D, HTSW-101-07-G-D, and HMTSW-101-24-F-D-230 maintain the original 0.230" mating contact length and are direct mechanical and electrical equivalents. Other HMTSW variants with different contact lengths require mechanical verification to ensure proper mating depth and engagement.

Q: What is the difference between HTSW and HMTSW series?

A: HTSW series connectors are standard through-hole headers with solder termination. HMTSW series (Flex Stack) offers enhanced flexibility with multiple contact length options and improved insulation material (LCP vs. standard thermoplastic). Both series share identical pitch (0.100"), row spacing, and push-pull fastening. HMTSW variants provide greater design flexibility for varying PCB thicknesses.

Q: Are there compliance differences between the original 69192-102 and substitute parts?

A: The original 69192-102 is RoHS non-compliant. All Samtec alternatives (HTSW and HMTSW series) are ROHS3 compliant, meeting current environmental regulations. TE Connectivity 104350-1 is also RoHS non-compliant. For applications requiring RoHS compliance, Samtec parts are mandatory.

Q: What is the significance of contact finish thickness variations?

A: Contact finish thickness affects durability and mating cycles. The original 69192-102 specifies 30.0µin (0.76µm) gold finish. Samtec HTSW-101-07-FM-D and HMTSW-101-24-F-D-230 provide 3.00µin (0.076µm), while HTSW-101-07-G-D and most HMTSW variants provide 10.0µin (0.25µm). Thicker finishes (10.0µin and above) provide extended contact life and improved corrosion resistance.

Q: Can the 69192-102 be used interchangeably with the TE Connectivity 104350-1?

A: Electrical and mechanical compatibility is confirmed. Both parts share identical contact lengths (0.230" mating, 0.120" post), row spacing (0.100"), and push-pull fastening. The 104350-1 insulation height is 0.010" lower (0.090" vs. 0.100"), which may affect mechanical fit in space-constrained applications. Physical verification is required before production implementation.

Q: What packaging options are available for substitute parts?

A: HTSW-101-07-FM-D is supplied in bulk packaging. HTSW-101-07-F-D and HTSW-101-07-G-D are supplied in bag packaging. HMTSW series parts are supplied in standard packaging. Packaging selection depends on assembly process requirements and inventory management practices.

Q: Are there operating temperature limitations for the original 69192-102?

A: Operating temperature is not specified for the 69192-102. Samtec alternatives provide extended operating range (-55°C to 125°C), offering greater thermal margin for demanding applications. TE Connectivity 104350-1 specifies -65°C to 105°C, providing lower temperature capability but narrower upper temperature range.

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