Amphenol ICC 69190-406 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69190-406 is a vertical through-hole rectangular connector header with 6 positions at 0.100" (2.54mm) pitch. This BERGSTIK® II series component features male pins with press-fit and solder termination, rated for 3A current and operating temperatures from -65°C to 130°C. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	6
Number of Rows	1
Mounting Type	Through Hole
Termination	Press-Fit, Solder
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Current Rating	3A
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
RoHS Status	Non-compliant

Substitute Part Grouping Explanation

Substitution for the 69190-406 is determined by the following critical parameters:

Pitch and Position Count: All substitutes maintain 0.100" (2.54mm) pitch with 6 positions in a single row
Connector Style: Board-to-board or board-to-cable configurations with unshrouded design
Contact Configuration: Male pin headers with square contact shape
Mounting Method: Through-hole solder termination
Electrical Performance: Current rating of 3A minimum and UL94 V-0 flammability rating
Physical Compatibility: Mating contact length of 0.230" (5.84mm) and insulation height of 0.100" (2.54mm)

Substitutes are grouped by manufacturer and product line. TE Connectivity AMPMODU Mod II and Samtec TSW/MTLW/MTSW/TS series maintain functional equivalence through matching pitch, position count, and electrical ratings. Variations in contact post length, insulation material, and contact finish do not affect primary mating interface compatibility.

Parameter Comparison

Parameter	69190-406	103547-5	MTLW-106-05-T-S-210	MTSW-106-23-TM-S-225	TS-106-T-A-1	TSW-106-07-F-S-LL	TSW-106-07-SS-S	TSW-106-07-STL-S	TSW-106-08-F-S	TSW-106-08-H-S	TSW-106-22-G-S
Manufacturer	Amphenol ICC	TE Connectivity	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec
Connector Type	Header	Header, Breakaway	Header	Header, Cuttable	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	6	6	6	6	6	6	6	6	6	6	6
Number of Rows	1	1	1	1	1	1	1	1	1	1	1
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Press-Fit, Solder	Solder	Solder	Solder	Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.210" (5.33mm)	0.255" (6.48mm)	—	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.065" (1.65mm)	0.090" (2.29mm)	—	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.300" (7.62mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.060" (1.52mm)	0.100" (2.54mm)	—	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	—	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Tin	Tin	Tin	Tin	Tin	Gold	Gold	Gold	Gold	Gold	Gold
Operating Temperature	-65°C ~ 130°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 105°C	—	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	—	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Current Rating	3A	3A	5.2A per Contact	3A	—	—	—	—	—	—	—
RoHS Status	Non-compliant	Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

Primary Recommendation: TE Connectivity 103547-5

The TE Connectivity AMPMODU Mod II 103547-5 provides the closest functional match to the 69190-406. It maintains identical pitch, position count, mating contact length, and current rating. The part is RoHS compliant and carries active product status with 805 units in stock. Operating temperature range of -55°C to 125°C covers most industrial applications, though it does not extend to the original part's -65°C lower limit.

Secondary Recommendation: Samtec TSW-106-07-SS-S or TSW-106-07-STL-S

Samtec TSW series headers offer active product status and ROHS3 compliance. Both TSW-106-07-SS-S and TSW-106-07-STL-S maintain the critical mating interface parameters with 0.230" (5.84mm) contact length and 0.100" (2.54mm) insulation height. These parts feature gold-plated mating contacts and operate across -55°C to 125°C. High inventory availability (1,062 and 776 units respectively) supports procurement reliability.

Alternative for Extended Temperature Range: Samtec MTLW-106-05-T-S-210

For applications requiring lower temperature operation, the MTLW-106-05-T-S-210 operates to -55°C and provides higher current capacity at 5.2A per contact. However, reduced insulation height (0.060" vs. 0.100") and shorter contact post length (0.065" vs. 0.120") may require PCB layout verification.

Alternative for Variable Height Applications: Samtec MTSW-106-23-TM-S-225

The MTSW-106-23-TM-S-225 cuttable header offers design flexibility with variable post length capability. It maintains standard mating interface dimensions and operates across -55°C to 105°C with ROHS3 compliance.

All recommended substitutes maintain UL94 V-0 flammability rating and through-hole solder termination compatibility with the original design.

Frequently Asked Questions (FAQ)

Q: Can TSW-106-22-G-S substitute for 69190-406 despite longer post length?

A: Yes. The TSW-106-22-G-S maintains the critical mating interface parameters: 0.100" (2.54mm) pitch, 6 positions, 0.230" (5.84mm) mating contact length, and 0.100" (2.54mm) insulation height. The extended post length (0.300" vs. 0.120") does not affect mating compatibility but requires verification that PCB through-hole depth accommodates the longer post.

Q: What is the difference between tin and gold contact finishes?

A: The 69190-406 features tin-plated mating contacts. Samtec TSW series substitutes offer gold-plated alternatives (TSW-106-07-F-S-LL, TSW-106-07-SS-S, TSW-106-07-STL-S, TSW-106-08-F-S, TSW-106-08-H-S, TSW-106-22-G-S). Gold plating provides enhanced corrosion resistance and lower contact resistance, beneficial for low-signal applications. Both finishes are compatible with standard PCB receptacles.

Q: Does the 103547-5 breakaway feature affect compatibility?

A: No. The breakaway feature of the TE Connectivity 103547-5 is a design option that allows individual positions to be separated. This does not affect the mating interface or electrical performance when used as a complete 6-position header.

Q: Why do some substitutes show lower operating temperature limits?

A: Most active substitutes operate to -55°C minimum, compared to the 69190-406 specification of -65°C. This reflects current industry standards for standard connector materials. Applications requiring -65°C operation should confirm thermal performance with the connector manufacturer or consider the MTLW-106-05-T-S-210, which maintains -55°C minimum with alternative insulation materials.

Q: Is RoHS compliance required for substitution?

A: The 69190-406 is RoHS non-compliant. All recommended substitutes are RoHS compliant or ROHS3 compliant. For new designs or regulated applications, RoHS-compliant substitutes are required. For legacy system repairs, non-compliant alternatives may be acceptable depending on application requirements and regional regulations.

Q: Can MTLW-106-05-T-S-210 be used in place of 69190-406 despite different insulation height?

A: The MTLW-106-05-T-S-210 has 0.060" insulation height versus the 69190-406 specification of 0.100". This dimensional difference may affect PCB layout spacing and mechanical clearance. Verify that the reduced insulation height does not create electrical clearance violations or mechanical interference with adjacent components before substitution.

Q: What is the significance of kinked pin termination in TSW-106-07-F-S-LL?

A: Kinked pin termination provides enhanced mechanical retention in the PCB during soldering, reducing the risk of component shift. This is a manufacturing advantage that does not affect electrical performance or mating interface compatibility with standard receptacles.

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