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Amphenol ICC 68705-409HLF Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68705-409HLF is a rectangular connector header for through-hole mounting with 9 positions at 0.100" (2.54mm) pitch. This BERGSTIK® II series connector is designed for board-to-board applications with male pin contacts, solder termination, and push-pull fastening. The part is currently active in production with 1146 units in stock.
Substitute parts are necessary when the original part becomes unavailable, when alternative compliance certifications are required, or when design specifications allow for compatible connector architectures from different manufacturers while maintaining electrical and mechanical compatibility.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 9 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Shrouding | Unshrouded |
| Current Rating | 5A |
| Voltage Rating | 110V |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution compatibility for the 68705-409HLF is determined by the following critical parameters:
- Pitch and Position Count: All substitutes must maintain 0.100" (2.54mm) pitch with 9 positions in a single row to ensure mechanical fit with mating connectors
- Connector Architecture: Header type with male pin contacts for board-to-board or board-to-cable applications
- Mounting and Termination: Through-hole solder termination is required for PCB integration
- Electrical Ratings: Current and voltage ratings must meet or exceed the application requirements
- Compliance: RoHS and flammability certifications determine suitability for regulated applications
The substitute parts listed below meet these core criteria. Variations in contact finish, insulation material, contact length, and operating temperature ranges represent design trade-offs that do not prevent functional substitution when application requirements permit.
Parameter Comparison
| Parameter | 68705-409HLF (Main) | 4-103741-0-09 | 5-146278-9 | 5-146280-9 | 800-10-009-10-001101 | HTSW-109-07-F-S | HTSW-109-07-F-S-LL | PBC09SAAN | PEC09SAAN | TS-109-G-AA | TS-109-T-A-1 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | TE Connectivity | TE Connectivity | TE Connectivity | Preci-Dip | Samtec Inc. | Samtec Inc. | Sullins | Sullins | Samtec Inc. | Samtec Inc. |
| Connector Type | Header | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header | Header | Header | Header, Breakaway | Header, Breakaway | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Kinked Pin, Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | N/A | N/A |
| Shrouding | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded |
| Current Rating (Amps) | 5A | 3A | 3A | 3A | 3A | Varies by Wire Gauge | Varies by Wire Gauge | 3A | 3A | N/A | N/A |
| Voltage Rating | 110V | — | — | — | 150VDC | — | — | — | — | N/A | N/A |
| Operating Temperature | — | -65°C ~ 105°C | -65°C ~ 105°C | -65°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | N/A | N/A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | N/A | N/A |
| RoHS Status | RoHS Compliant | RoHS non-compliant | ROHS3 Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not Applicable | Not Applicable | Not Applicable | Not Applicable | 1 (Unlimited) | 1 (Unlimited) |
| Product Status | Active | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
Primary Substitutes (Active Status, Full Compliance)
The following parts are recommended as direct substitutes based on active product status and RoHS compliance:
-
5-146278-9 (TE Connectivity AMPMODU Mod II): Active status, ROHS3 compliant, tin contact finish, copper alloy material, LCP insulation. Suitable for applications where tin finish is acceptable.
-
5-146280-9 (TE Connectivity AMPMODU Mod II): Active status, RoHS compliant, gold contact finish, copper alloy material, LCP insulation. Recommended for applications requiring enhanced corrosion resistance.
-
800-10-009-10-001101 (Preci-Dip 800 Series): Active status, ROHS3 compliant, gold contact finish, brass material, extended operating temperature range (-55°C ~ 125°C), 150VDC voltage rating. Suitable for high-temperature applications.
-
HTSW-109-07-F-S (Samtec HTSW): Active status, ROHS3 compliant, gold contact finish, phosphor bronze material, LCP insulation, extended operating temperature range (-55°C ~ 125°C). Suitable for board-to-board or cable applications.
-
HTSW-109-07-F-S-LL (Samtec HTSW): Active status, ROHS3 compliant, kinked pin termination variant, same electrical and thermal characteristics as HTSW-109-07-F-S.
-
PBC09SAAN (Sullins Connector Solutions): Active status, ROHS3 compliant, gold contact finish, phosphor bronze material, PBT insulation, extended operating temperature range (-65°C ~ 125°C).
-
PEC09SAAN (Sullins Connector Solutions): Active status, ROHS3 compliant, tin contact finish, phosphor bronze material, PBT insulation, extended operating temperature range (-65°C ~ 125°C).
-
TS-109-G-AA (Samtec TS Series): Active status, ROHS3 compliant, gold contact finish, tube packaging.
-
TS-109-T-A-1 (Samtec TS Series): Active status, ROHS3 compliant, tin contact finish, tube packaging.
Secondary Substitute (Obsolete Status)
- 4-103741-0-09 (TE Connectivity AMPMODU Mod II): Obsolete product status, RoHS non-compliant. Not recommended for new designs or applications requiring RoHS certification. Use only when legacy compatibility is required and compliance exemptions are documented.
Current Rating Consideration
The main part 68705-409HLF is rated for 5A. Most substitute parts are rated for 3A. Applications requiring 5A current capacity should confirm that the 3A-rated substitutes are acceptable for the specific circuit design, or select alternatives with higher current ratings if available.
Frequently Asked Questions (FAQ)
Q: Can I use a substitute part with a lower current rating (3A vs. 5A)?
A: Current rating compatibility depends on your circuit design. If your application draws less than 3A per contact, a 3A-rated substitute is acceptable. If your design requires 5A capacity, you must either confirm that the substitute's 3A rating is sufficient for your actual current draw, or select an alternative part with a 5A or higher rating.
Q: What is the difference between tin and gold contact finishes?
A: Tin finish provides cost-effective corrosion resistance suitable for standard applications. Gold finish offers superior corrosion resistance and lower contact resistance, making it preferable for high-reliability applications or environments with corrosive exposure. Both finishes are electrically compatible with standard mating connectors.
Q: Are breakaway connector variants compatible with non-breakaway designs?
A: Breakaway variants (such as 4-103741-0-09, 5-146278-9, 5-146280-9, PBC09SAAN, and PEC09SAAN) feature segmented insulation that allows individual positions to be separated. These are mechanically and electrically compatible with standard non-breakaway headers when used in non-breakaway applications. The breakaway feature is optional and does not prevent substitution.
Q: What does ROHS3 compliance mean compared to RoHS compliance?
A: RoHS (Restriction of Hazardous Substances) compliance restricts specific hazardous materials. ROHS3 refers to RoHS 3 (Directive 2015/863/EU), which includes additional restricted substances beyond the original RoHS directive. ROHS3 compliant parts meet current EU environmental standards. Parts marked as RoHS compliant (without the "3" designation) meet the original RoHS requirements and are generally acceptable for most applications, though ROHS3 compliant parts are preferred for new designs.
Q: Why is 4-103741-0-09 marked as obsolete?
A: Obsolete status indicates the manufacturer has discontinued production. While the part may still be available from inventory, it is not recommended for new designs. Obsolete parts may have limited availability and no manufacturer support. Use active-status substitutes for new applications.
Q: Can I use a connector with a different operating temperature range?
A: Operating temperature range compatibility depends on your application environment. If your application operates within the substitute part's temperature range, it is acceptable. For example, if your application operates at -40°C to +85°C, a part rated for -65°C ~ 125°C is suitable. Conversely, if your application requires -55°C operation and a substitute is only rated to -40°C, that substitute is not appropriate.
Q: What is the difference between through-hole and kinked pin termination?
A: Through-hole termination uses straight pins inserted perpendicular to the PCB. Kinked pin termination (as in HTSW-109-07-F-S-LL) uses pins with a bend, allowing the connector to be mounted at an angle or in confined spaces. Both termination types are solder-compatible and electrically equivalent. Selection depends on mechanical mounting requirements.
Q: Are Samtec TS-109 series parts (TS-109-G-AA, TS-109-T-A-1) fully compatible?
A: TS-109 series parts are compatible with the 68705-409HLF in terms of pitch, position count, and electrical function. However, detailed mechanical specifications (contact length, insulation height, overall dimensions) differ slightly. Confirm mechanical fit with your mating connector before substitution. Both TS-109 variants are electrically equivalent; selection between gold and tin finish depends on application requirements.
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