Amphenol ICC 68685-404 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68685-404 is a 4-position receptacle connector with 0.100" (2.54mm) pitch, designed for board-to-board applications in automotive, industrial, telecommunications, and general-purpose environments. This through-hole connector features tin contact finish, push-pull fastening, and operates across -65°C to 125°C. The part is currently active in production with 859 units in stock.

Substitute parts are identified when equivalent electrical and mechanical parameters align with the main part's core specifications, enabling direct replacement in applications where the primary part is unavailable or when alternative packaging, compliance status, or contact finish options are required.

Substiute Parts

68685-404

Amphenol ICC (FCI)In Stock: 87368685-404 Datasheet

Current PartRFQ

215297-4

TE Connectivity AMP ConnectorsIn Stock: 21847215297-4 Datasheet

MFR RecommendedRFQ

801-91-004-10-001000

Mill-Max Manufacturing Corp.In Stock: 1096801-91-004-10-001000 Datasheet

MFR RecommendedRFQ

801-93-004-10-001000

Mill-Max Manufacturing Corp.In Stock: 2374801-93-004-10-001000 Datasheet

MFR RecommendedRFQ

801-99-004-10-002000

Mill-Max Manufacturing Corp.In Stock: 1128801-99-004-10-002000 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the 68685-404 is determined by the following mandatory parameters:

• 4-position configuration with 0.100" (2.54mm) mating pitch
• Receptacle connector with female socket contacts
• Through-hole mounting with solder termination
• Push-pull fastening mechanism
• Board-to-board style
• Single row configuration
• UL94 V-0 flammability rating

The substitute parts listed below meet these core electrical and mechanical requirements. Variations in contact finish (tin versus gold), contact material (phosphor bronze versus beryllium copper), insulation material composition, packaging format, and compliance certifications do not prevent functional substitution when the above parameters align.

Parameter Comparison

Engineering Selection Recommendations

All substitute parts maintain active production status and meet the core electrical and mechanical requirements for direct replacement in the 68685-404 application.

215297-4 (TE Connectivity AMP Connectors): This part is ROHS3 compliant and offers gold contact finish with kinked pin and solder termination options. It is suitable for applications requiring enhanced compliance certification. Packaging is provided in tray format.

801-91-004-10-001000 (Mill-Max Manufacturing Corp.): This part features gold contact finish with beryllium copper contacts and 4.5A current rating specification. It maintains RoHS non-compliant status matching the main part. Packaging is bulk format.

801-93-004-10-001000 (Mill-Max Manufacturing Corp.): This part is ROHS3 compliant with gold contact finish, beryllium copper contacts, and 4.5A current rating. It provides compliance upgrade while maintaining mechanical compatibility. Packaging is bulk format.

801-99-004-10-002000 (Mill-Max Manufacturing Corp.): This part features tin-lead contact finish with beryllium copper contacts, 4.5A current rating, and ROHS3 compliance. The insulation height is reduced to 0.165" (4.20mm) compared to the standard 0.276" (7.00mm). This dimensional difference requires board layout verification before selection. Packaging is tube format.

Frequently Asked Questions (FAQ)

Q: Can the 215297-4 directly replace the 68685-404 in all applications?

A: The 215297-4 meets all core electrical and mechanical substitution criteria: 4-position, 0.100" pitch, receptacle, female socket, through-hole, push-pull fastening, and UL94 V-0 rating. The primary differences are contact finish (gold versus tin), insulation material composition, and ROHS3 compliance status. Functional compatibility is maintained.

Q: What is the significance of the contact finish difference between tin and gold?

A: Contact finish affects corrosion resistance and mating force characteristics. Tin finish is standard for general-purpose applications. Gold finish provides enhanced corrosion resistance in high-humidity or corrosive environments. Both finishes are electrically compatible with standard mating connectors.

Q: Why does the 801-99-004-10-002000 have a different insulation height?

A: The 801-99-004-10-002000 specifies 0.165" (4.20mm) insulation height versus the standard 0.276" (7.00mm). This reduced height affects board-to-board stacking clearance and PCB layout. Verify that your application accommodates this dimensional variation before selection.

Q: Are the Mill-Max 801 series parts interchangeable with each other?

A: The three Mill-Max parts (801-91, 801-93, and 801-99) share the same 4-position, 0.100" pitch, receptacle configuration. The 801-91 and 801-93 differ in RoHS compliance and contact finish thickness. The 801-99 differs in contact finish material (tin-lead versus gold) and insulation height. All three are mechanically compatible as substitutes for the 68685-404.

Q: What packaging formats are available?

A: The 68685-404 is supplied in tube packaging. Substitute parts are available in tube (801-99-004-10-002000), tray (215297-4), and bulk (801-91-004-10-001000, 801-93-004-10-001000) formats. Packaging selection depends on procurement volume and handling requirements.

Q: Does RoHS compliance affect electrical performance?

A: RoHS compliance relates to material composition and environmental regulations, not electrical performance. All parts listed meet UL94 V-0 flammability requirements. Selection between RoHS-compliant and non-compliant parts depends on regulatory requirements for your end application.