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Amphenol ICC 68648-002 Rectangular Connector - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68648-002 is a shrouded vertical header connector with 8 positions arranged in 2 rows, designed for through-hole mounting with solder termination. This connector operates at a 0.100" (2.54mm) pitch and features gold-plated square contacts on phosphor bronze alloy with polyester glass-filled insulation. The product is classified as obsolete, making identification of active equivalent parts essential for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 68648-002 |
| Manufacturer | Amphenol ICC (FCI) |
| Category | Rectangular Connectors |
| Series | BERGSTIK® |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 8 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Shrouding | Shrouded - 4 Wall |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Material | Phosphor Bronze Alloy |
| Insulation Material | Polyester, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Product Status | Obsolete |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the Amphenol ICC 68648-002 is determined by strict alignment of the following critical parameters:
- Connector Type: Header (male pin contact)
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 8
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Shrouding: Shrouded - 4 Wall
- Mounting Type: Through Hole
- Termination: Solder
- Contact Material: Phosphor Bronze
- Insulation Material: Thermoplastic or Glass-Filled Polyester
- Material Flammability Rating: UL94 V-0
- Insulation Color: Black
The TE Connectivity AMP Connectors part number 5-103169-2 meets all critical substitution criteria. This part maintains identical mating pitch, position count, row configuration, shrouding design, and mounting methodology. Both connectors feature phosphor bronze contacts with gold mating finish, UL94 V-0 rated insulation, and black color coding. The substitute part is classified as active product status with RoHS compliance, addressing the obsolescence and regulatory limitations of the original part.
Parameter Comparison
| Parameter | 68648-002 (Amphenol ICC) | 5-103169-2 (TE Connectivity) |
|---|---|---|
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 8 | 8 |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold |
| Contact Material | Phosphor Bronze Alloy | Phosphor Bronze |
| Insulation Material | Polyester, Glass Filled | Thermoplastic |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| Operating Temperature Range | Not specified | -65°C ~ 105°C |
| Current Rating | Not specified | 3A |
Engineering Selection Recommendations
The TE Connectivity AMP Connectors 5-103169-2 is the qualified substitute for the obsolete Amphenol ICC 68648-002. Selection of this substitute is supported by the following factors:
- Active product status ensures long-term availability and manufacturing continuity
- RoHS compliance addresses regulatory requirements for new designs and procurement
- Identical mating pitch (0.100"), position count (8), row configuration (2 rows), and shrouding (4 wall) ensure mechanical and electrical compatibility
- Matching contact material (phosphor bronze) and mating finish (gold) maintain signal integrity and contact reliability
- UL94 V-0 flammability rating in both parts ensures equivalent safety performance
- Detent lock fastening mechanism in the substitute provides enhanced retention compared to push-pull fastening in the original part
Frequently Asked Questions (FAQ)
Q: Can the TE Connectivity 5-103169-2 be used as a direct replacement for the Amphenol ICC 68648-002?
A: Yes. Both connectors share identical mating pitch (0.100"), position count (8), row spacing (0.100"), shrouding configuration (4 wall), mounting type (through hole), and termination method (solder). The contact materials, finishes, and flammability ratings are equivalent. The substitute part is active and RoHS compliant.
Q: What is the difference in fastening type between these connectors?
A: The original Amphenol ICC 68648-002 uses push-pull fastening, while the TE Connectivity 5-103169-2 uses detent lock fastening. Both mechanisms provide secure mating; detent lock offers enhanced retention force.
Q: Are there differences in insulation material?
A: The Amphenol ICC part uses polyester glass-filled insulation, while the TE Connectivity part uses thermoplastic insulation. Both materials meet UL94 V-0 flammability requirements and provide equivalent electrical performance for this application.
Q: Does the substitute part provide operating temperature specifications?
A: Yes. The TE Connectivity 5-103169-2 is rated for -65°C to 105°C operation. The original Amphenol ICC part does not specify an operating temperature range.
Q: What is the current rating difference?
A: The TE Connectivity 5-103169-2 is rated for 3A per contact. The original Amphenol ICC part does not specify a current rating.
Q: Is RoHS compliance a factor in selecting the substitute?
A: Yes. The substitute part is RoHS compliant, while the original part is RoHS non-compliant. For new designs and procurement in regulated markets, the RoHS-compliant substitute is required.
Q: Are the contact post dimensions compatible?
A: The contact post length differs slightly: the original part specifies 0.130" (3.30mm), while the substitute specifies 0.125" (3.18mm). Both dimensions are within standard tolerance ranges for 0.100" pitch through-hole applications and maintain compatibility with standard PCB pad designs.
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