Amphenol ICC 68465-136 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68465-136 is a rectangular connector header designed for through-hole mounting applications. This BERGSTIK® II series connector features 36 positions at 0.100" (2.54mm) pitch with male pin contacts and unshrouded design. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing production and maintenance applications. Substitute connectors must maintain compatibility across pitch, position count, mounting type, and electrical ratings while accommodating variations in contact geometry and material specifications.

Key Parameters

Parameter	Value
Manufacturer Part Number	68465-136
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Connector Type	Header
Contact Type	Male Pin
Number of Positions	36
Pitch - Mating	0.100" (2.54mm)
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Shrouding	Unshrouded
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Product Status	Obsolete
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 68465-136 are qualified based on the following critical parameters that must align with the original specification:

Core Compatibility Parameters:

Number of Positions: 36
Pitch - Mating: 0.100" (2.54mm)
Number of Rows: 1
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Shrouding: Unshrouded
Material Flammability Rating: UL94 V-0

Allowable Variations:

Contact Shape: Square or Circular (both acceptable for 2.54mm pitch headers)
Contact Material: Phosphor Bronze or Brass (both suitable for male pin applications)
Contact Finish: Gold or Tin (both provide adequate mating surface protection)
Insulation Material: Varies by manufacturer (PCT, Polyester, Glass Filled, or LCP all acceptable)
Overall Contact Length: Variation permitted within mechanical envelope constraints
Contact Length - Mating: Minor variations acceptable (3.39mm to 8.08mm range)
Contact Length - Post: Variation acceptable based on PCB thickness requirements
Operating Temperature Range: Substitute parts rated -55°C to 125°C or -65°C to 105°C both acceptable

Substitute parts are grouped into two primary categories: Preci-Dip 350 series variants (with gold or tin finish options) and alternative manufacturers (TE Connectivity AMPMODU Mod II and Samtec Flex Stack HMTSW series).

Parameter Comparison

Parameter	68465-136 (Main)	350-10-136-00-006101	350-10-136-00-013101	350-10-136-01-666101	350-80-136-00-006101	350-80-136-00-013101	350-80-136-01-666101	350-V3-136-00-006101	8-146274-6	HMTSW-136-08-F-S-230	HMTSW-136-08-G-S-205
Manufacturer	Amphenol ICC	Preci-Dip	Preci-Dip	Preci-Dip	Preci-Dip	Preci-Dip	Preci-Dip	Preci-Dip	TE Connectivity	Samtec Inc.	Samtec Inc.
Number of Positions	36	36	36	36	36	36	36	36	36	36	36
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Rows	1	1	1	1	1	1	1	1	1	1	1
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header, Breakaway	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Press-Fit, Solder	Solder	Solder	Press-Fit, Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Shape	Square	Circular	Circular	Circular	Circular	Circular	Circular	Circular	Square	Square	Square
Contact Material	Phosphor Bronze	Brass	Brass	Brass	Brass	Brass	Brass	Brass	Copper Alloy	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Tin	Tin	Tin	Gold	Tin	Gold	Gold
Contact Finish Thickness - Mating	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	-	-	-	29.5µin (0.75µm)	100.0µin (2.54µm)	3.00µin (0.076µm)	10.0µin (0.25µm)
Overall Contact Length	0.925" (24.60mm)	0.394" (10.00mm)	0.416" (10.57mm)	0.390" (9.90mm)	0.394" (10.00mm)	0.416" (10.57mm)	0.390" (9.90mm)	0.394" (10.00mm)	0.533" (14.65mm)	0.530" (13.46mm)	0.530" (13.46mm)
Insulation Height	0.100" (2.54mm)	0.110" (2.79mm)	0.116" (2.95mm)	0.116" (2.95mm)	0.110" (2.79mm)	0.116" (2.95mm)	0.116" (2.95mm)	0.110" (2.79mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Natural	Natural
Current Rating (Amps)	-	3A	3A	3A	3A	3A	3A	3A	3A	3A	3A
Voltage Rating	-	150VDC	150VDC	150VDC	150VDC	150VDC	150VDC	150VDC	-	-	-
Operating Temperature	-	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	Not Applicable

Engineering Selection Recommendations

Preci-Dip 350 Series (Gold Finish Variants)

The 350-10-136-00-006101, 350-10-136-00-013101, and 350-10-136-01-666101 represent the primary substitute options with gold contact finish. These parts are ROHS3 compliant and active in production, addressing the obsolescence of the 68465-136. The 350-10 base series provides standard solder termination, while the 350-10-136-01-666101 variant adds press-fit capability for enhanced PCB retention. The 350-V3-136-00-006101 offers mixed finish (gold mating, tin post) for applications requiring specific contact surface properties.

Preci-Dip 350 Series (Tin Finish Variants)

The 350-80-136-00-006101, 350-80-136-00-013101, and 350-80-136-01-666101 provide tin-finished alternatives suitable for cost-sensitive applications or where tin contact finish is specified. These parts maintain identical electrical and mechanical compatibility with gold-finished variants while offering different contact surface characteristics.

TE Connectivity AMPMODU Mod II (8-146274-6)

This substitute provides square contact geometry matching the original 68465-136 design. The AMPMODU Mod II series features higher contact finish thickness (100.0µin) and copper alloy material. Operating temperature range of -65°C to 105°C covers most industrial applications. RoHS compliance and active product status support long-term availability.

Samtec Flex Stack HMTSW Series

The HMTSW-136-08-F-S-230 and HMTSW-136-08-G-S-205 variants offer phosphor bronze contacts matching the original material specification. These parts feature square contact geometry and are ROHS3 compliant. The HMTSW series supports both board-to-board and cable applications, providing design flexibility. Operating temperature range of -55°C to 125°C aligns with Preci-Dip alternatives.

Compliance and Availability

All substitute parts are ROHS3 compliant or RoHS compliant, addressing regulatory requirements that the obsolete 68465-136 does not meet. All listed substitutes maintain active product status, ensuring long-term availability and supply chain stability. Inventory levels across all substitutes exceed 750 units, supporting production requirements.

Frequently Asked Questions (FAQ)

Q: Can I directly replace the 68465-136 with any of these substitute parts?

A: Yes, all listed substitute parts maintain the critical compatibility parameters: 36 positions, 0.100" (2.54mm) pitch, single row, through-hole solder termination, and push-pull fastening. Mechanical fit and electrical function are preserved across all substitutes. Minor variations in contact length and insulation height do not affect PCB mounting or mating interface compatibility.

Q: What is the difference between the Preci-Dip 350-10 and 350-80 series?

A: The primary difference is contact finish material. The 350-10 series uses gold finish on both mating and post contacts, while the 350-80 series uses tin finish. Both series maintain identical pitch, position count, and electrical ratings (3A, 150VDC). Selection depends on application requirements for contact surface properties and cost considerations.

Q: Does the 350-10-136-01-666101 press-fit termination option affect compatibility?

A: The press-fit capability is an additional feature that does not affect solder termination compatibility. This variant can be used in applications requiring either solder or press-fit mounting, providing design flexibility. Standard solder mounting procedures remain unchanged.

Q: Why do some substitutes have different overall contact lengths?

A: Contact length variation reflects different design approaches by manufacturers while maintaining 2.54mm pitch compatibility. The 68465-136 features longer contacts (0.925") suitable for specific PCB thicknesses, while Preci-Dip variants (0.390" to 0.416") and TE/Samtec options (0.530" to 0.533") accommodate standard PCB applications. Selection should match PCB thickness and mounting depth requirements.

Q: Are the Samtec HMTSW variants suitable for high-temperature applications?

A: The HMTSW series operates across -55°C to 125°C, matching the temperature range of most Preci-Dip substitutes. This range covers standard industrial and commercial applications. The TE Connectivity 8-146274-6 operates to -65°C, providing extended low-temperature capability if required.

Q: What is the significance of the contact shape difference (square vs. circular)?

A: Both square and circular contact geometries are acceptable for 2.54mm pitch headers. The original 68465-136 uses square contacts, as do the TE Connectivity and Samtec substitutes. Preci-Dip variants use circular contacts. Both geometries provide equivalent electrical performance and mating reliability at this pitch specification.

Q: Do all substitutes meet RoHS requirements?

A: Yes, all listed substitutes are either ROHS3 compliant or RoHS compliant. The original 68465-136 is RoHS non-compliant, making these substitutes necessary for applications subject to RoHS regulations or customer requirements.

Q: Can I mix substitute parts from different manufacturers in the same assembly?

A: All substitutes maintain identical pitch (0.100"), position count (36), and mounting interface specifications. Mixing manufacturers is mechanically and electrically feasible. However, maintaining consistent contact finish and material specifications within a single assembly is recommended for optimal reliability and consistency.

Q: What is the Moisture Sensitivity Level (MSL) significance?

A: MSL 1 (Unlimited) indicates no moisture sensitivity, allowing unlimited shelf life without special storage conditions. The Samtec HMTSW series shows "Not Applicable," indicating the part does not require moisture sensitivity classification. Both conditions are suitable for standard storage and handling.

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