Amphenol ICC 68464-240 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68464-240 is a rectangular connector header with 40 positions at 0.100" (2.54mm) pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making equivalent substitute parts necessary for ongoing production and maintenance applications. The BERGSTIK® II series connector provides male pin contacts with gold or GXT™ finish suitable for applications requiring 3A current capacity and operating temperatures from -65°C to 130°C.

Substiute Parts

68464-240

Amphenol ICC (FCI)In Stock: 69468464-240 Datasheet

Current PartRFQ

BBD-120-G-C

Samtec Inc.In Stock: 999BBD-120-G-C Datasheet

MFR RecommendedRFQ

BBD-120-T-C

Samtec Inc.In Stock: 1143BBD-120-T-C Datasheet

MFR RecommendedRFQ

EW-20-11-F-D-531

Samtec Inc.In Stock: 1074EW-20-11-F-D-531 Datasheet

MFR RecommendedRFQ

EW-20-11-T-D-300

Samtec Inc.In Stock: 1138EW-20-11-T-D-300 Datasheet

MFR RecommendedRFQ

EW-20-11-T-D-566

Samtec Inc.In Stock: 952EW-20-11-T-D-566 Datasheet

MFR RecommendedRFQ

ZW-20-09-L-D-360-120-LL

Samtec Inc.In Stock: 1065ZW-20-09-L-D-360-120-LL Datasheet

MFR RecommendedRFQ

ZW-20-09-S-D-360-120-LL

Samtec Inc.In Stock: 775ZW-20-09-S-D-360-120-LL Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 68464-240 are qualified based on the following critical parameters that determine functional compatibility:

Core Compatibility Criteria:

• Number of Positions: 40
• Number of Rows: 2
• Pitch - Mating: 0.100" (2.54mm)
• Row Spacing - Mating: 0.100" (2.54mm)
• Connector Type: Header
• Contact Type: Male Pin
• Mounting Type: Through Hole
• Termination: Solder
• Style: Board to Board
• Shrouding: Unshrouded

Substitute parts are grouped into two categories based on design approach:

Category 1: Direct Header Replacements (BBD Series)

• BBD-120-G-C (Gold finish, Samtec Inc.)
• BBD-120-T-C (Tin finish, Samtec Inc.)

These parts maintain the fundamental header architecture with identical position count, pitch, and row spacing. Both are active products with RoHS3 compliance.

Category 2: Flex Stack Spacer Connectors (EW and ZW Series)

• EW-20-11-F-D-531 (Gold finish, Samtec Inc.)
• EW-20-11-T-D-300 (Tin finish, Samtec Inc.)
• EW-20-11-T-D-566 (Tin finish, Samtec Inc.)
• ZW-20-09-L-D-360-120-LL (Gold finish, Samtec Inc.)
• ZW-20-09-S-D-360-120-LL (Gold finish, Samtec Inc.)

These parts provide stackable connector solutions with the same position count and pitch but offer variable stack heights and mating post lengths for applications requiring specific board-to-board spacing.

Parameter Comparison

Engineering Selection Recommendations

For Direct Header Replacement (Preferred for Pin-Compatible Applications):

Select BBD-120-G-C or BBD-120-T-C when the application requires a standard header connector with identical footprint and electrical characteristics to the 68464-240. Both parts are active products with ROHS3 compliance, providing regulatory advantage over the obsolete original part. BBD-120-G-C offers gold mating finish matching the original specification, while BBD-120-T-C provides tin finish as an alternative. Both maintain through-hole solder termination and push-pull fastening. Operating temperature range is -55°C to 125°C, which covers most standard industrial applications, though applications requiring the full -65°C to 130°C range of the original part should be evaluated for compatibility.

For Stackable Connector Applications (Variable Board Spacing):

The EW and ZW series provide flexible stack height options for applications requiring specific board-to-board spacing. EW-20-11-F-D-531 and ZW-20-09-L-D-360-120-LL offer gold finish options, while EW-20-11-T-D-300 and EW-20-11-T-D-566 provide tin finish alternatives. These parts are suitable when the application design accommodates variable mating post lengths and stack heights. All EW and ZW series parts are ROHS3 compliant active products.

Compliance Considerations:

All substitute parts listed are ROHS3 compliant, providing regulatory advantage for new designs and production runs. The original 68464-240 is RoHS non-compliant. Applications subject to RoHS requirements must transition to compliant alternatives.

Frequently Asked Questions (FAQ)

Q: Can BBD-120-G-C or BBD-120-T-C be used as direct replacements for the 68464-240?

A: Yes, both BBD series parts maintain the same 40-position, 2-row configuration with 0.100" (2.54mm) pitch and row spacing. Both are through-hole solder-terminated headers with push-pull fastening. The primary differences are contact finish (gold or tin), operating temperature range (-55°C to 125°C versus -65°C to 130°C), and RoHS3 compliance status. Applications operating within the -55°C to 125°C range can use these parts as direct replacements.

Q: What is the difference between BBD series and EW/ZW series substitutes?

A: BBD series parts are standard headers with fixed geometry. EW and ZW series are stackable spacer connectors offering variable stack heights and mating post lengths. BBD series is appropriate for standard board-to-board connections. EW and ZW series are used when specific board spacing or stacking requirements exist.

Q: Which substitute part should I select for new production?

A: For new production, select from active products with ROHS3 compliance. BBD-120-G-C and BBD-120-T-C are recommended for standard header applications. For applications requiring stackable connectors, select from the EW or ZW series based on required stack height and mating post length specifications.

Q: Are there operating temperature limitations with substitute parts?

A: BBD-120-G-C and BBD-120-T-C operate from -55°C to 125°C, which is narrower than the original 68464-240 range of -65°C to 130°C. Applications requiring operation below -55°C or above 125°C must be evaluated for compatibility. EW and ZW series operating temperature specifications are not provided in the available data.

Q: What is the difference between gold and tin contact finishes?

A: Gold finish (BBD-120-G-C, EW-20-11-F-D-531, ZW-20-09-L-D-360-120-LL, ZW-20-09-S-D-360-120-LL) provides superior corrosion resistance and lower contact resistance. Tin finish (BBD-120-T-C, EW-20-11-T-D-300, EW-20-11-T-D-566) is cost-effective for standard applications. Selection depends on application environment and performance requirements.

Q: Are all substitute parts RoHS compliant?

A: Yes, all listed substitute parts are ROHS3 compliant. The original 68464-240 is RoHS non-compliant. Applications subject to RoHS directives must use compliant alternatives.

Q: What packaging options are available for substitute parts?

A: BBD-120-G-C and BBD-120-T-C are supplied in Tube packaging. EW-20-11-F-D-531 and ZW series parts are supplied in Bulk packaging. Packaging selection may affect procurement and handling procedures.