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Amphenol ICC 68458-136 Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68458-136 is a through-hole, right-angle rectangular connector header with 36 positions at 0.100" (2.54mm) pitch, designed for board-to-board applications. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing design support and procurement continuity. The BERGSTIK® II series header features solder termination, push-pull fastening, and gold-plated mating contacts suitable for applications requiring 3A current capacity across an operating temperature range of -65°C to 130°C.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 36 |
| Number of Rows | 1 |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Current Rating | 3A |
| Operating Temperature | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitution eligibility for the 68458-136 is determined by strict alignment with the following critical parameters:
- Connector type and contact configuration (Header, Male Pin)
- Mating pitch (0.100" / 2.54mm)
- Position count (36 positions, single row)
- Mounting method (Through Hole, Right Angle)
- Termination type (Solder)
- Fastening mechanism (Push-Pull)
- Contact finish specification (Gold plating)
- Current and temperature ratings
Two substitute parts meet these criteria: the Amphenol ICC 68458-136HLF (direct manufacturer variant with improved compliance status) and the Molex 0022288365 (cross-manufacturer equivalent from the KK254 series). Both maintain identical mating pitch, position count, mounting orientation, and electrical performance characteristics required for direct functional replacement.
Parameter Comparison
| Parameter | 68458-136 (Main) | 68458-136HLF (Substitute) | 0022288365 (Substitute) |
|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Molex |
| Series | BERGSTIK® II | BERGSTIK® II | KK254, 42377 |
| Product Status | Obsolete | Active | Active |
| Connector Type | Header | Header | Header, Breakaway |
| Contact Type | Male Pin | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 36 | 36 | 36 |
| Number of Rows | 1 | 1 | 1 |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.318" (8.08mm) | 0.318" (8.08mm) | 0.324" (8.23mm) |
| Contact Length - Post | 0.110" (2.79mm) | 0.110" (2.79mm) | 0.120" (3.05mm) |
| Insulation Height | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.098" (2.50mm) |
| Contact Shape | Square | Square | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Not specified |
| Insulation Color | Black | Black | Black |
| Current Rating | 3A | 3A | Not specified |
| Operating Temperature | -65°C ~ 130°C | -65°C ~ 130°C | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
The 68458-136HLF represents the primary substitute option, offering identical electrical and mechanical specifications while providing active product status and RoHS compliance. This variant eliminates obsolescence risk and meets modern regulatory requirements without design modification.
The Molex 0022288365 serves as a secondary cross-manufacturer alternative. While maintaining critical mating parameters (pitch, position count, mounting orientation, and fastening type), minor dimensional variations exist in contact length and insulation height. The Molex part features a breakaway header option and tin-plated post finish, providing design flexibility for applications requiring modular connector configurations. Compliance certifications (UL94 V-0, ROHS3) align with contemporary standards.
Selection between the two substitutes depends on supply chain strategy and design requirements. The Amphenol 68458-136HLF ensures direct compatibility with existing PCB layouts and mating connectors. The Molex 0022288365 offers cross-manufacturer sourcing redundancy and potential cost optimization while maintaining functional equivalence for standard board-to-board interconnect applications.
Frequently Asked Questions (FAQ)
Q: Can the 68458-136HLF be used as a direct replacement for the obsolete 68458-136?
A: Yes. The 68458-136HLF maintains identical mating pitch (0.100"), position count (36), mounting type (through-hole right-angle), termination method (solder), and fastening mechanism (push-pull). PCB footprints and mating connector compatibility remain unchanged. The primary difference is product status (active vs. obsolete) and RoHS compliance improvement.
Q: What are the dimensional differences between the Amphenol and Molex substitutes?
A: Contact length variations exist: the Amphenol 68458-136HLF maintains 0.318" mating contact length and 0.110" post length, while the Molex 0022288365 specifies 0.324" mating and 0.120" post length. Insulation height differs slightly (0.095" vs. 0.098"). These variations remain within typical PCB design tolerances for standard board-to-board applications but should be verified against specific mating connector specifications if tight mechanical constraints exist.
Q: Are there packaging or supply differences between these substitutes?
A: The 68458-136 was supplied in unspecified packaging with 1088 pieces in stock. The 68458-136HLF is available in bulk packaging with 895 pieces in stock. The Molex 0022288365 is supplied in bulk packaging with 937 pieces in stock. All three maintain identical moisture sensitivity level (MSL 1, unlimited shelf life).
Q: Does the Molex 0022288365 breakaway feature affect compatibility?
A: The breakaway feature is an additional design option in the Molex part that does not affect standard board-to-board mating. When used in non-breakaway configuration, the Molex 0022288365 functions identically to the Amphenol variants. This feature provides design flexibility for applications requiring individual pin separation.
Q: What compliance certifications apply to each substitute?
A: The 68458-136 is RoHS non-compliant. The 68458-136HLF achieves RoHS compliance with REACH affected status. The Molex 0022288365 meets ROHS3 compliance with REACH unaffected status. All three parts carry UL94 V-0 flammability rating and EAR99 export classification.
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