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Amphenol ICC 68423-210 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68423-210 is a rectangular connector header, right-angle configuration, with 10 positions at 0.100" (2.54mm) pitch. This through-hole, solder-terminated component is designed for board-to-board applications with male pin contacts and unshrouded design. The part is classified as obsolete, making equivalent substitutes necessary for new designs and ongoing production support. Substitute parts must maintain electrical and mechanical compatibility while meeting current manufacturing and compliance standards.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 10 |
| Number of Rows | 1 |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Style | Board to Board |
| Shrouding | Unshrouded |
| Current Rating | 3A |
| Operating Temperature | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Material | Phosphor Bronze |
| Insulation Color | Black |
Substitute Part Grouping Explanation
Substitution eligibility is determined by strict adherence to the following parameters:
Critical Parameters (Must Match):
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 10
- Number of Rows: 1
- Mounting Type: Through Hole, Right Angle
- Termination: Solder
- Contact Type: Male Pin
- Shrouding: Unshrouded
- Material Flammability Rating: UL94 V-0
- Insulation Color: Black
Allowable Variations:
- Contact Length - Mating: ±0.052" (1.33mm) tolerance
- Contact Length - Post: ±0.010" (0.25mm) tolerance
- Insulation Height: ±0.043" (1.09mm) tolerance
- Contact Finish - Mating: Gold variants acceptable
- Contact Finish Thickness - Mating: 10.0µin to 100.0µin acceptable
- Operating Temperature: Minimum -65°C and maximum ≥105°C acceptable
- Current Rating: 3A minimum acceptable
- Product Status: Active preferred over Obsolete
- RoHS Compliance: Compliant preferred for new designs
All identified substitute parts meet these critical parameters and fall within allowable variations.
Parameter Comparison
| Parameter | 68423-210 (Main) | 77315-824-10LF | 1-87233-0 | 0022288101 | 0022288103 | 0022288105 | 2310-5211-TG | 6-102974-0 |
|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | Amphenol ICC | TE Connectivity | Molex | Molex | Molex | 3M | TE Connectivity |
| Series | BERGSTIK® II | BERGSTIK® | AMPMODU Mod II | KK254, 42377 | KK254, 42377 | KK254, 42377 | 2300 | AMPMODU Mod II |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| Contact Length - Mating | 0.318" (8.08mm) | 0.266" (6.75mm) | 0.318" (8.08mm) | 0.324" (8.23mm) | 0.324" (8.23mm) | 0.324" (8.23mm) | 0.318" (8.08mm) | 0.318" (8.08mm) |
| Contact Length - Post | 0.120" (3.05mm) | 0.112" (2.84mm) | 0.110" (2.79mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.110" (2.79mm) |
| Insulation Height | 0.095" (2.41mm) | 0.094" (2.40mm) | 0.138" (4.60mm) | 0.098" (2.50mm) | 0.098" (2.50mm) | 0.098" (2.50mm) | 0.100" (2.54mm) | 0.138" (4.60mm) |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold | Tin | Gold | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 15.0µin (0.38µm) | 15.0µin (0.38µm) | 15.0µin (0.38µm) | 100.0µin (2.54µm) | 15.0µin (0.38µm) | 30.0µin (0.76µm) | 10.0µin (0.25µm) | 15.0µin (0.38µm) |
| Operating Temperature | -65°C ~ 130°C | -65°C ~ 125°C | -65°C ~ 105°C | Not specified | Not specified | Not specified | -55°C ~ 105°C | -65°C ~ 105°C |
| Current Rating | 3A | 3A per Contact | 3A | Not specified | Not specified | Not specified | 3A | 3A |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS non-compliant | RoHS Compliant |
| REACH Status | REACH Unaffected | REACH Affected | REACH Affected | REACH Unaffected | REACH Unaffected | REACH Unaffected | REACH Affected | Not specified |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Primary Recommendation: Amphenol ICC 77315-824-10LF
This part is the manufacturer-recommended substitute from Amphenol ICC. It maintains the BERGSTIK® series lineage (BERGSTIK® vs. BERGSTIK® II) and is active in production. RoHS compliance status is compliant, supporting modern manufacturing requirements. Contact length variations fall within acceptable tolerance ranges. Operating temperature range of -65°C to 125°C covers the critical lower bound of the original specification.
Secondary Recommendations: TE Connectivity 6-102974-0 and 1-87233-0
Both TE Connectivity parts are from the AMPMODU Mod II series and maintain active product status with RoHS compliance. The 6-102974-0 is packaged in trays and the 1-87233-0 in bulk. Contact dimensions and electrical ratings match the original specification. Operating temperature range extends to -65°C minimum, meeting thermal requirements.
Alternative Options: Molex 0022288103 and 0022288105
Molex KK254 series parts 0022288103 and 0022288105 provide active alternatives with RoHS3 compliance. Both feature gold mating contact finishes with varying thickness (15.0µin and 30.0µin respectively). Contact dimensions are within acceptable ranges. Operating temperature specifications are not provided in available data.
Compatibility Note: 3M 2310-5211-TG
The 3M part maintains electrical and mechanical compatibility but carries RoHS non-compliant status, limiting suitability for new designs subject to RoHS requirements. Operating temperature minimum of -55°C is above the original -65°C specification.
Frequently Asked Questions (FAQ)
Q: Can I use 77315-824-10LF as a direct replacement for 68423-210?
A: Yes. The 77315-824-10LF meets all critical electrical and mechanical parameters. Contact length variations are within acceptable tolerance. As the manufacturer-recommended substitute from Amphenol ICC, it is the primary choice for replacement applications.
Q: What is the difference between the Molex parts 0022288101, 0022288103, and 0022288105?
A: All three are KK254 series headers with identical mechanical dimensions and electrical ratings. The primary difference is contact finish on the mating surface: 0022288101 uses tin finish (100.0µin thickness), while 0022288103 and 0022288105 use gold finish with 15.0µin and 30.0µin thickness respectively. Selection depends on application requirements for contact durability and corrosion resistance.
Q: Are there temperature limitations I should consider when substituting?
A: The original 68423-210 operates from -65°C to 130°C. Most substitutes operate to -65°C minimum but maximum temperatures vary: 77315-824-10LF reaches 125°C, TE Connectivity parts reach 105°C, and 3M reaches 105°C. For applications requiring operation above 105°C, verify the substitute part's thermal rating against your design requirements.
Q: What is the significance of RoHS compliance in selecting a substitute?
A: RoHS compliance is mandatory for products sold in the European Union and increasingly required by global manufacturers. The original 68423-210 is RoHS non-compliant. All recommended substitutes except the 3M part are RoHS compliant or ROHS3 compliant, supporting compliance with current regulatory requirements and customer specifications.
Q: Can I mix different substitute parts in the same assembly?
A: All identified substitutes maintain the same pitch (0.100"), position count (10), and contact type (male pin). Mechanical and electrical compatibility is maintained across substitutes. However, contact finish variations and insulation height differences may affect mating force and connector stacking characteristics. Verify compatibility with mating connector specifications before mixing parts in production.
Q: What packaging options are available?
A: Substitutes are available in multiple packaging formats: Bag (77315-824-10LF), Bulk (1-87233-0, Molex series, 2310-5211-TG), and Tray (6-102974-0). Packaging selection depends on production volume and handling requirements. Moisture sensitivity level is 1 (Unlimited) for all parts, indicating no special storage conditions are required.
Q: How do contact finish thicknesses affect part selection?
A: Contact finish thickness influences durability and mating cycles. The original part specifies 15.0µin (0.38µm) gold finish. Substitutes range from 10.0µin to 100.0µin. Thicker finishes (100.0µin) provide greater wear resistance for high-cycle applications, while thinner finishes (10.0µin to 15.0µin) are suitable for standard applications. Select based on expected mating cycles and environmental exposure.
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