Amphenol ICC 68416-106 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68416-106 is a rectangular connector header with vertical orientation, 6 positions, and 2.54mm pitch designed for through-hole board-to-board applications. This component is classified as obsolete, necessitating identification of active equivalent parts that maintain functional compatibility. Substitute parts must preserve critical electrical and mechanical parameters including pitch, position count, contact type, and termination method to ensure direct interchangeability in existing designs.

Key Parameters

Parameter	68416-106
Manufacturer	Amphenol ICC (FCI)
Series	BERGSTIK® II
Product Status	Obsolete
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	6
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict adherence to the following core parameters:

Critical Parameters (Must Match):

Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 6
Number of Rows: 1
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Style: Board to Board or Board to Board/Cable compatible

Compatible Variation Parameters:

Contact Length - Post: Variations acceptable within mechanical envelope constraints
Contact Finish - Mating: Gold or Tin acceptable
Contact Material: Phosphor Bronze or Copper Alloy acceptable
Insulation Material: Varies by series
Insulation Color: Black or Natural acceptable
Operating Temperature Range: Must support minimum -55°C to 105°C
Material Flammability Rating: UL94 V-0 required
RoHS Status: Active parts preferred; RoHS3 Compliant acceptable

Substitute parts meeting these criteria are functionally equivalent for through-hole PCB assembly applications requiring 6-position 2.54mm pitch header connectors.

Parameter Comparison

Parameter	68416-106	68001-106HLF	5-146281-6	800-10-006-10-001000	HTSW-106-07-L-S	HTSW-106-07-S-S	HTSW-106-07-TM-S	HTSW-106-08-F-S	HTSW-106-08-G-S	MTLW-106-05-T-S-210	MTSW-106-07-F-S-200
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	TE Connectivity AMP	Mill-Max Manufacturing	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	6	6	6	6	6	6	6	6	6	6	6
Number of Rows	1	1	1	1	1	1	1	1	1	1	1
Connector Type	Header	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header, Cuttable
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.195" (4.95mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.210" (5.33mm)	0.200" (5.08mm)
Contact Length - Post	0.483" (12.27mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.118" (3.00mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.065" (1.65mm)	0.130" (3.30mm)
Overall Contact Length	0.813" (20.65mm)	0.450" (11.43mm)	0.440" (11.18mm)	0.438" (11.12mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.335" (8.51mm)	0.430" (10.92mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.090" (2.29mm)	0.110" (2.79mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.060" (1.52mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Circular	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Brass Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	Not specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Operating Temperature	Not specified	-65°C ~ 125°C	-65°C ~ 105°C	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	Not Applicable	Not Applicable	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

Primary Recommendation: Amphenol ICC 68001-106HLF

The 68001-106HLF is the direct Amphenol ICC equivalent within the BERGSTIK® II series. This part maintains identical pitch, position count, contact type, and termination specifications. It is active in production with RoHS compliance and 27,447 units in stock. Operating temperature range of -65°C to 125°C exceeds typical application requirements. Current rating of 3A per contact supports standard signal and low-power applications.

Secondary Recommendations: Samtec HTSW Series

The HTSW-106-07-L-S, HTSW-106-07-S-S, and HTSW-106-07-TM-S variants provide equivalent functionality with active product status and ROHS3 compliance. These parts feature phosphor bronze contacts with square geometry matching the original specification. Operating temperature range of -55°C to 125°C is suitable for industrial applications. Contact length variations accommodate different PCB thicknesses and stacking requirements.

Alternative: TE Connectivity 5-146281-6

The TE Connectivity AMPMODU Mod II 5-146281-6 offers cross-manufacturer compatibility with identical pitch and position specifications. This part features copper alloy contacts and liquid crystal polymer insulation. Operating temperature range of -65°C to 105°C and 3A current rating support equivalent applications. ROHS3 compliance and 8,913 units in stock provide supply assurance.

Consideration: Mill-Max 800-10-006-10-001000

The Mill-Max 800 series header provides mechanical compatibility with 2.54mm pitch and 6-position configuration. Circular contact geometry differs from the square contact specification of the original part. ROHS3 compliance and 2,135 units in stock are available. This option is suitable for applications where contact geometry variation is acceptable.

Specialty Options: Samtec Flex Stack Series

The MTLW-106-05-T-S-210 and MTSW-106-07-F-S-200 represent advanced connector architectures with cuttable or flexible stack capabilities. These parts maintain core electrical specifications while offering design flexibility for modular applications. ROHS3 compliance and active production status support modern design requirements.

Frequently Asked Questions (FAQ)

Q: Can I directly replace 68416-106 with 68001-106HLF?

A: Yes. Both parts are Amphenol ICC BERGSTIK® II series headers with identical pitch (2.54mm), position count (6), contact type (male pin), and termination method (solder). The 68001-106HLF is the active production equivalent with improved RoHS compliance and wider operating temperature range (-65°C to 125°C).

Q: What is the primary difference between the original 68416-106 and substitute parts?

A: The original part is obsolete with RoHS non-compliant status. Substitute parts are active production items with RoHS compliance (RoHS Compliant or ROHS3 Compliant). Contact length variations exist among substitutes, affecting overall connector height and PCB stack-up compatibility.

Q: Are Samtec HTSW series parts compatible with the original 68416-106?

A: Yes. Samtec HTSW-106 variants maintain the critical parameters: 2.54mm pitch, 6 positions, male pin contacts, through-hole solder termination, and push-pull fastening. Differences in contact length post (0.100" vs. 0.483" on original) require PCB design verification for stack-up clearance.

Q: What is the difference between HTSW-106-07-L-S, HTSW-106-07-S-S, and HTSW-106-07-TM-S?

A: These variants differ in contact finish specifications. HTSW-106-07-L-S features gold mating finish with 10.0µin thickness. HTSW-106-07-S-S features gold mating finish with 30.0µin thickness. HTSW-106-07-TM-S features tin mating finish. All three maintain identical pitch, position count, and mechanical dimensions. Selection depends on contact finish requirements for your application.

Q: Can I use TE Connectivity 5-146281-6 as a direct replacement?

A: Yes, with design verification. The 5-146281-6 maintains 2.54mm pitch, 6 positions, and male pin contacts. Differences include copper alloy contacts (vs. phosphor bronze), liquid crystal polymer insulation, and slightly lower insulation height (0.090" vs. 0.100"). These variations are electrically compatible but require PCB layout confirmation.

Q: What packaging options are available for substitute parts?

A: Substitute parts are available in Bag or Bulk packaging. Amphenol ICC 68001-106HLF is supplied in Bag packaging. Samtec HTSW series variants are available in Bag or Bulk. Mill-Max 800-10-006-10-001000 is supplied in Bulk. Packaging selection affects handling and storage procedures but does not impact electrical or mechanical performance.

Q: Are all substitute parts RoHS compliant?

A: All active substitute parts listed are RoHS compliant (RoHS Compliant or ROHS3 Compliant). The original 68416-106 is RoHS non-compliant. If RoHS compliance is required for your application, any listed substitute part is acceptable.

Q: What is the current rating difference between parts?

A: The original 68416-106 does not specify current rating. Substitute parts provide current ratings: Amphenol ICC 68001-106HLF (3A per contact), TE Connectivity 5-146281-6 (3A), Samtec HTSW series (varies by wire gauge), and Samtec MTLW-106-05-T-S-210 (5.2A per contact). Selection depends on signal current requirements.

Q: Do substitute parts support the same operating temperature range?

A: Operating temperature ranges vary. The original 68416-106 does not specify temperature range. Substitute parts support: Amphenol ICC 68001-106HLF (-65°C to 125°C), TE Connectivity 5-146281-6 (-65°C to 105°C), Samtec HTSW series (-55°C to 125°C or -55°C to 105°C depending on variant), and Samtec MTLW/MTSW series (-55°C to 105°C or 125°C). All ranges support standard industrial applications.

Q: Which substitute part has the shortest overall contact length?

A: The Samtec MTLW-106-05-T-S-210 has the shortest overall contact length at 0.335" (8.51mm), compared to 0.813" (20.65mm) on the original part. This compact design is suitable for space-constrained applications. Other substitutes range from 0.430" to 0.530" overall contact length.

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