Amphenol ICC 68415-536 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68415-536 is a rectangular connector header featuring 36 vertical positions with 0.100" (2.54mm) pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making equivalent substitute parts necessary for ongoing production and maintenance applications. The BERGSTIK® II series connector provides solder termination with push-pull fastening and unshrouded design suitable for standard PCB integration.

Key Parameters

Parameter	Value
Manufacturer Part Number	68415-536
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Connector Type	Header
Contact Type	Male Pin
Number of Positions	36
Pitch - Mating	0.100" (2.54mm)
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Shrouding	Unshrouded
Contact Shape	Square
Insulation Height	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Product Status	Obsolete
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 68415-536 are qualified based on the following critical parameters that determine functional equivalence:

Core Matching Criteria:

Number of Positions: 36
Pitch - Mating: 0.100" (2.54mm)
Number of Rows: 1
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Shrouding: Unshrouded
Contact Shape: Square
Insulation Height: 0.100" (2.54mm)
Material Flammability Rating: UL94 V-0
Insulation Color: Black

The substitute parts listed below maintain these core electrical and mechanical parameters, ensuring direct functional compatibility in applications originally designed for the 68415-536. Variations in contact length, contact finish composition, and operating temperature ranges reflect design differences between manufacturers but do not affect primary substitution eligibility.

Parameter Comparison

Parameter	68415-536 (Amphenol ICC)	929705-06-36-I (3M)	PBC36SFAN (Sullins)	PEC36SFAN (Sullins)	PEC36SFCN (Sullins)
Number of Positions	36	36	36	36	36
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Rows	1	1	1	1	1
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Shape	Square	Square	Square	Square	Square
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black
Contact Length - Mating	0.400" (10.16mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)
Contact Length - Post	0.115" (2.92mm)	0.710" (18.03mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.320" (8.13mm)
Overall Contact Length	0.615" (15.62mm)	1.128" (28.65mm)	0.538" (13.67mm)	0.538" (13.67mm)	0.738" (18.75mm)
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Operating Temperature	Not specified	-40°C ~ 105°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C
Current Rating (Amps)	Not specified	2.5A	3A	3A	3A
Product Status	Obsolete	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	1 (Unlimited)

Engineering Selection Recommendations

Primary Recommendation: PBC36SFAN (Sullins Connector Solutions)

The PBC36SFAN is the preferred substitute for the obsolete 68415-536. This part maintains all core mechanical and electrical parameters while offering active product status and ROHS3 compliance. The phosphor bronze contact material matches the original specification, and the operating temperature range of -65°C to 125°C exceeds typical application requirements. Current rating of 3A provides adequate capacity for standard 36-position header applications.

Secondary Recommendation: PEC36SFAN (Sullins Connector Solutions)

The PEC36SFAN provides an alternative with identical mechanical dimensions and electrical characteristics to the PBC36SFAN. The tin contact finish on both mating and post surfaces offers enhanced corrosion resistance in certain environmental conditions. This part is suitable for applications where tin plating is preferred over gold or mixed finishes.

Alternative Option: PEC36SFCN (Sullins Connector Solutions)

The PEC36SFCN offers extended contact post length (0.320" vs. 0.120"), making it suitable for applications requiring deeper PCB penetration or specific board thickness accommodations. This variant maintains all other core specifications and compliance certifications.

Consideration: 929705-06-36-I (3M)

The 3M 929705-06-36-I is an active product with RoHS compliance and extended contact post length (0.710"). However, the copper alloy contact material differs from the original phosphor bronze specification, and the current rating of 2.5A is lower than Sullins alternatives. This part is suitable only where 3M component standardization is required.

All substitute parts maintain UL94 V-0 flammability rating, unshrouded design, and push-pull fastening compatibility with the original 68415-536.

Frequently Asked Questions (FAQ)

Q: Can the 929705-06-36-I be used as a direct replacement for the 68415-536?

A: Yes, the 929705-06-36-I meets all core substitution criteria including 36 positions, 0.100" pitch, through-hole mounting, and solder termination. However, the extended contact post length (0.710" vs. 0.115") may require PCB design verification to confirm compatibility with existing board layouts.

Q: What is the primary difference between PBC36SFAN and PEC36SFAN?

A: Both parts are mechanically and electrically identical. The primary difference is contact finish: PBC36SFAN features gold-plated mating contacts with tin-plated posts, while PEC36SFAN has tin plating on both mating and post surfaces. Selection depends on application-specific corrosion resistance requirements.

Q: Why does the 68415-536 show RoHS non-compliance while substitutes are RoHS compliant?

A: The 68415-536 is an obsolete product manufactured before RoHS3 requirements became standard. All active substitute parts listed comply with current RoHS3 directives, making them suitable for new designs and production requiring regulatory compliance.

Q: Are there any contact length considerations when substituting the 68415-536?

A: Yes. The original 68415-536 has a contact post length of 0.115" (2.92mm). The PBC36SFAN and PEC36SFAN maintain similar post lengths (0.120" and 0.120" respectively), ensuring compatibility with existing PCB designs. The PEC36SFCN (0.320" post) and 929705-06-36-I (0.710" post) require board design verification before implementation.

Q: What is the moisture sensitivity level (MSL) significance for these connectors?

A: All parts carry MSL 1 (Unlimited) or Not Applicable ratings, indicating no moisture sensitivity restrictions during storage or handling. These connectors do not require special desiccant packaging or shelf-life management.

Q: Can these 36-position headers be used in applications originally designed for the BERGSTIK® II series?

A: Yes. All substitute parts maintain the core mechanical and electrical parameters of the BERGSTIK® II series, including pitch, position count, contact shape, and fastening type. The breakaway feature available on substitute parts provides additional flexibility for custom configurations.

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