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Amphenol ICC 68415-436 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68415-436 is a rectangular connector header with 36 vertical positions at 2.54mm pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, necessitating identification of active equivalent parts that maintain functional compatibility while offering improved availability and compliance status.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 36 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Style | Board to Board |
| Shrouding | Unshrouded |
| Fastening Type | Push-Pull |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the 68415-436 are qualified based on the following critical parameters that determine functional interchangeability:
- Connector type (Header with breakaway capability acceptable)
- Contact type (Male Pin)
- Number of positions (36)
- Pitch - mating (0.100" / 2.54mm)
- Number of rows (1)
- Mounting type (Through Hole)
- Termination (Solder)
- Shrouding (Unshrouded)
- Fastening type (Push-Pull)
- Insulation height (0.100" / 2.54mm)
- Contact shape (Square)
- Material flammability rating (UL94 V-0)
- Insulation color (Black)
All substitute parts listed maintain these core parameters. Variations in contact length, contact finish, contact material, and operating temperature ranges do not preclude substitution when mechanical and electrical interface requirements are met.
Parameter Comparison
| Parameter | 68415-436 (Amphenol ICC) | 929705-06-36-I (3M) | PBC36SFAN (Sullins) | PEC36SFAN (Sullins) | PEC36SFCN (Sullins) |
|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | 3M | Sullins Connector Solutions | Sullins Connector Solutions | Sullins Connector Solutions |
| Product Status | Obsolete | Active | Active | Active | Active |
| Connector Type | Header | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 36 | 36 | 36 | 36 | 36 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder |
| Style | Board to Board | Board to Board | Board to Board or Cable | Board to Board or Cable | Board to Board or Cable |
| Shrouding | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.400" (10.16mm) | 0.318" (8.08mm) | 0.318" (8.08mm) | 0.318" (8.08mm) | 0.318" (8.08mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.710" (18.03mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.320" (8.13mm) |
| Overall Contact Length | 0.615" (15.62mm) | 1.128" (28.65mm) | 0.538" (13.67mm) | 0.538" (13.67mm) | 0.738" (18.75mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Tin | Gold | Gold | Tin | Tin |
| Contact Material | Phosphor Bronze | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Not specified | PBT, Polyester, Glass Filled | PBT | PBT | PBT |
| Operating Temperature | Not specified | -40°C ~ 105°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Current Rating | Not specified | 2.5A | 3A | 3A | 3A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black | Black | Black | Black |
| RoHS Status | Non-compliant | Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not Applicable | 1 (Unlimited) |
| Inventory Status | 665 Pcs New Original In Stock | 1268 Pcs New Original In Stock | 4272 Pcs New Original In Stock | 6328 Pcs New Original In Stock | 1391 Pcs New Original In Stock |
Engineering Selection Recommendations
All four substitute parts are functionally equivalent to the 68415-436 for board-to-board through-hole applications with 36-position 2.54mm pitch headers. Selection among substitutes should be based on the following criteria:
PEC36SFAN (Sullins Connector Solutions) offers the highest inventory availability (6328 units) and maintains phosphor bronze contact material consistent with the original design. This part features tin finish on both mating and post contacts, ROHS3 compliance, and an extended operating temperature range of -65°C to 125°C.
PBC36SFAN (Sullins Connector Solutions) provides an alternative with gold-plated mating contacts and tin-plated posts, offering enhanced corrosion resistance on the mating interface. This part also features ROHS3 compliance and the same extended operating temperature range.
PEC36SFCN (Sullins Connector Solutions) differs from PEC36SFAN primarily in post contact length (0.320" versus 0.120"), accommodating applications requiring deeper board penetration or specific PCB thickness requirements.
929705-06-36-I (3M) features gold plating on both mating and post contacts with a copper alloy base material. This part is RoHS compliant and suitable for applications requiring enhanced contact durability, though it has a more limited operating temperature range (-40°C to 105°C) and lower current rating (2.5A) compared to Sullins alternatives.
All substitute parts maintain UL94 V-0 flammability rating, black insulation color, and push-pull fastening type. The original 68415-436 is obsolete; active substitutes ensure long-term supply chain continuity.
Frequently Asked Questions (FAQ)
Q: Can the 929705-06-36-I replace the 68415-436 in all applications?
A: The 929705-06-36-I is mechanically and electrically compatible for standard board-to-board applications. However, its post contact length (0.710") differs significantly from the original (0.115"), which may affect fit in applications with specific PCB thickness or stacking height constraints. Verify mechanical clearance before substitution.
Q: What is the difference between PEC36SFAN and PEC36SFCN?
A: Both parts are identical except for post contact length. PEC36SFAN has 0.120" posts, while PEC36SFCN has 0.320" posts. Select based on your PCB thickness and mounting depth requirements.
Q: Are the Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) interchangeable with each other?
A: PBC36SFAN and PEC36SFAN differ in contact finish (gold mating vs. tin mating) and contact material (copper alloy vs. phosphor bronze). Both are mechanically compatible. PEC36SFCN differs only in post length. Selection depends on contact finish requirements and mechanical fit.
Q: Does the contact finish difference affect electrical performance?
A: Contact finish affects corrosion resistance and long-term reliability in specific environments. Tin-plated contacts (PEC36SFAN, PEC36SFCN) are suitable for standard applications. Gold-plated contacts (PBC36SFAN, 929705-06-36-I) provide enhanced corrosion resistance in harsh or high-humidity environments.
Q: What is the significance of RoHS compliance for these parts?
A: The original 68415-436 is RoHS non-compliant. All substitute parts are RoHS compliant or ROHS3 compliant, meeting current environmental and regulatory requirements for new designs and procurement.
Q: Can I use these parts interchangeably in existing designs?
A: Mechanical compatibility is confirmed for all substitutes. However, verify post contact length against your PCB design, particularly if the original design relied on specific insertion depth or stacking height. Contact finish differences may affect performance in corrosive environments.
Q: Which substitute offers the best availability?
A: PEC36SFAN offers the highest inventory (6328 units), followed by PBC36SFAN (4272 units), making these the preferred choices for immediate procurement needs.
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