Equivalent & Substitute Parts for 68415-236HLF

Part Overview

The Amphenol ICC 68415-236HLF is a rectangular connector header, through-hole mounted, with 36 positions at 0.100" (2.54mm) pitch. This component is classified as obsolete, making equivalent substitute parts necessary for new designs and ongoing production support. The BERGSTIK® II series connector provides board-to-board connectivity with solder termination and push-pull fastening. Identifying compatible alternatives ensures design continuity and supply chain flexibility.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	36
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Height	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 68415-236HLF is determined by strict alignment with the following core parameters:

Connector type: Header
Contact type: Male pin
Pitch: 0.100" (2.54mm)
Position count: 36
Row configuration: 1 row
Mounting: Through hole
Termination: Solder
Fastening: Push-pull
Contact shape: Square
Insulation height: 0.100" (2.54mm)
Flammability: UL94 V-0

All identified substitutes meet these mandatory criteria. Variations in contact length, contact finish composition, and operating temperature ranges are secondary parameters that may influence selection based on specific application requirements but do not disqualify substitution eligibility.

Parameter Comparison

Parameter	68415-236HLF	77311-832-36LF	929705-06-36-I	PBC36SFAN	PEC36SFAN	PEC36SFCN
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	3M	Sullins Connector Solutions	Sullins Connector Solutions	Sullins Connector Solutions
Product Status	Obsolete	Active	Active	Active	Active	Active
Connector Type	Header	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	36	36	36	36	36	36
Number of Rows	1	1	1	1	1	1
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Tin	Tin
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black
Current Rating (Amps)	Not specified	3A per Contact	2.5A	3A	3A	3A
Operating Temperature	Not specified	-65°C ~ 125°C	-40°C ~ 105°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C
Contact Length - Mating	0.400" (10.16mm)	0.406" (10.30mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)
Contact Length - Post	0.115" (2.92mm)	0.120" (3.05mm)	0.710" (18.03mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.320" (8.13mm)
Overall Contact Length	0.615" (15.62mm)	0.626" (15.90mm)	1.128" (28.65mm)	0.538" (13.67mm)	0.538" (13.67mm)	0.738" (18.75mm)
RoHS Status	Not specified	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
REACH Status	REACH Unaffected	REACH Affected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

All substitute parts listed are active products with current manufacturing support, providing supply chain continuity for the obsolete 68415-236HLF.

The 77311-832-36LF (Amphenol ICC) maintains manufacturer continuity and offers the closest dimensional alignment to the original part, with contact length specifications within 0.026" (0.66mm) of the main part. This option carries RoHS compliance and an extended operating temperature range of -65°C to 125°C.

The 929705-06-36-I (3M) provides an alternative from a different manufacturer with RoHS compliance and breakaway capability. The extended post length (0.710") and overall contact length (1.128") differ significantly from the original specification and may require PCB layout verification.

The PBC36SFAN and PEC36SFAN (Sullins Connector Solutions) offer identical dimensional profiles with 0.538" overall contact length and 3A current rating. PBC36SFAN features gold mating contact finish, while PEC36SFAN uses tin finish. Both carry ROHS3 compliance.

The PEC36SFCN (Sullins Connector Solutions) provides extended post length (0.320") and overall contact length (0.738"), positioned between the original specification and the 3M alternative. This part carries ROHS3 compliance and tin contact finish.

Selection should prioritize dimensional compatibility with existing PCB designs and connector receptacles. Contact finish selection (gold versus tin) depends on mating connector specifications and environmental exposure requirements.

Frequently Asked Questions (FAQ)

Q: Can the 68415-236HLF be directly replaced with any of these substitutes?

A: All listed parts meet the core substitution criteria: 36-position, 0.100" pitch, through-hole header with male pins, solder termination, and push-pull fastening. Direct replacement feasibility depends on PCB layout compatibility, particularly contact length and post length dimensions. The 77311-832-36LF offers the closest dimensional match.

Q: What is the significance of contact length differences?

A: Contact length affects mating depth and engagement with receptacle contacts. The original part specifies 0.400" mating contact length. The 77311-832-36LF (0.406") provides near-identical engagement. The Sullins parts (0.318") and 3M part (0.318") have shorter mating contact lengths and may require receptacle compatibility verification. The 3M part's extended post length (0.710") may interfere with component placement on the opposite side of the PCB.

Q: Are there compliance differences between substitutes?

A: The 77311-832-36LF carries RoHS compliance with REACH Affected status. The 929705-06-36-I, PBC36SFAN, PEC36SFAN, and PEC36SFCN all carry ROHS3 compliance with REACH Unaffected status. The original 68415-236HLF does not specify RoHS status. For new designs, ROHS3-compliant alternatives are recommended.

Q: What is the difference between gold and tin contact finishes?

A: Gold finish (77311-832-36LF, 929705-06-36-I, PBC36SFAN) provides superior corrosion resistance and lower contact resistance. Tin finish (PEC36SFAN, PEC36SFCN) offers cost efficiency and is suitable for controlled environments. Selection depends on mating connector finish and environmental exposure.

Q: Which substitute offers the best supply availability?

A: PEC36SFAN shows the highest inventory (6,328 pcs), followed by PBC36SFAN (4,272 pcs). Both are Sullins products with active status and immediate availability.

Q: Can I use the 929705-06-36-I as a direct replacement?

A: The 929705-06-36-I is functionally compatible but has significant dimensional differences. The post length (0.710") is substantially longer than the original (0.115"), which may cause component clearance issues on the reverse side of the PCB. The mating contact length (0.318") is also shorter. PCB layout verification is required before selection.

Q: What is the operating temperature range for each substitute?

A: The 77311-832-36LF, PBC36SFAN, PEC36SFAN, and PEC36SFCN all operate from -65°C to 125°C. The 929705-06-36-I operates from -40°C to 105°C, providing a narrower range. For applications requiring extended low-temperature operation below -40°C, the Amphenol or Sullins alternatives are required.

Q: Are breakaway versions compatible with non-breakaway receptacles?

A: Breakaway capability is a feature of the header connector that allows individual pins to be separated. This does not affect compatibility with standard receptacles. The 929705-06-36-I, PBC36SFAN, PEC36SFAN, and PEC36SFCN all feature breakaway capability and remain compatible with standard 36-position 0.100" pitch receptacles.

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