Amphenol ICC 68415-236 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68415-236 is a rectangular connector header with 36 vertical positions at 2.54mm pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making equivalent and substitute parts necessary for ongoing production and maintenance applications. The BERGSTIK® II series connector provides solder termination with push-pull fastening and gold-plated mating contacts suitable for standard PCB assembly processes.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	36
Pitch - Mating	0.100" (2.54mm)
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Shrouding	Unshrouded
Contact Shape	Square
Insulation Height	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitution for the 68415-236 is determined by strict equivalence across core electrical and mechanical parameters. All substitute parts maintain identical specifications for:

36-position configuration with single-row layout
2.54mm (0.100") mating pitch
Through-hole solder termination
Push-pull fastening mechanism
Square contact geometry
0.100" (2.54mm) insulation height
UL94 V-0 flammability rating
Black insulation color

Substitute parts are grouped into two categories based on contact length variations and material specifications. The primary distinction lies in overall contact length, post length, and contact finish materials, which affect PCB stack-up compatibility and environmental performance. All substitutes maintain the same connector footprint and mating interface.

Parameter Comparison

Parameter	68415-236 (Main)	77311-832-36LF	929705-06-36-I	PBC36SFAN	PEC36SFAN	PEC36SFCN
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	3M	Sullins	Sullins	Sullins
Product Status	Obsolete	Active	Active	Active	Active	Active
Series	BERGSTIK® II	BERGSTIK®	929	-	-	-
Connector Type	Header	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway
Number of Positions	36	36	36	36	36	36
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Rows	1	1	1	1	1	1
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Shape	Square	Square	Square	Square	Square	Square
Contact Length - Mating	0.400" (10.16mm)	0.406" (10.30mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)
Contact Length - Post	0.115" (2.92mm)	0.120" (3.05mm)	0.710" (18.03mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.320" (8.13mm)
Overall Contact Length	0.615" (15.62mm)	0.626" (15.90mm)	1.128" (28.65mm)	0.538" (13.67mm)	0.538" (13.67mm)	0.738" (18.75mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Finish - Mating	Gold or Gold, GXT™	Gold or Gold, GXT™	Gold	Gold	Tin	Tin
Contact Finish Thickness - Mating	15.0µin (0.38µm)	15.0µin (0.38µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	100.0µin (2.54µm)	100.0µin (2.54µm)
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	-	Thermoplastic	Polybutylene Terephthalate (PBT), Polyester, Glass Filled	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black
Operating Temperature	-	-65°C ~ 125°C	-40°C ~ 105°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C
Current Rating (Amps)	-	3A per Contact	2.5A	3A	3A	3A
RoHS Status	RoHS non-compliant	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
REACH Status	REACH Unaffected	REACH Affected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected

Engineering Selection Recommendations

The 68415-236 is obsolete and requires substitution for new production. All listed substitute parts maintain functional equivalence for standard 36-position 2.54mm pitch through-hole applications.

Primary Recommendation: Amphenol ICC 77311-832-36LF

The 77311-832-36LF is the direct successor within the Amphenol ICC product family, transitioning from BERGSTIK® II to BERGSTIK® series. This part maintains the closest dimensional and electrical compatibility with the original 68415-236, with contact length specifications within 0.026" (0.66mm) of the main part. RoHS compliance and active product status ensure long-term availability. Operating temperature range of -65°C to 125°C and 3A per contact current rating provide robust performance specifications.

Secondary Recommendations: Sullins Connector Solutions (PBC36SFAN, PEC36SFAN, PEC36SFCN)

The Sullins parts offer ROHS3 compliance and active production status with 3A current rating. PBC36SFAN and PEC36SFAN feature shorter overall contact length (0.538") compared to the main part, suitable for applications with tighter PCB stack-up constraints. PEC36SFCN provides extended post length (0.320") for applications requiring deeper PCB penetration. All Sullins parts operate across -65°C to 125°C temperature range.

Alternative: 3M 929705-06-36-I

The 3M 929705-06-36-I provides breakaway header functionality with RoHS compliance and active status. Extended overall contact length (1.128") and longer post length (0.710") accommodate specific mechanical requirements. Operating temperature range of -40°C to 105°C and 2.5A current rating are suitable for standard industrial applications. Contact finish specifications differ with 10.0µin gold plating on both mating and post surfaces.

Compliance Considerations

The original 68415-236 is RoHS non-compliant. All active substitute parts are RoHS compliant or ROHS3 compliant, meeting current regulatory requirements for new designs and production. The 77311-832-36LF carries REACH Affected status, while remaining substitutes are REACH Unaffected.

Frequently Asked Questions (FAQ)

Q: Can the 77311-832-36LF directly replace the 68415-236 in existing PCB designs?

A: Yes. The 77311-832-36LF maintains the same 36-position, 2.54mm pitch, through-hole solder termination, and push-pull fastening. Contact length variation of 0.026" (0.66mm) is within typical PCB tolerance ranges. Verify mating connector compatibility and PCB stack-up clearance for your specific application.

Q: What is the primary difference between Amphenol ICC and Sullins substitute parts?

A: Amphenol ICC 77311-832-36LF maintains the closest dimensional alignment to the original part with contact lengths near 0.400" mating and 0.120" post. Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) feature shorter mating contact length (0.318") and variable post lengths (0.120" to 0.320"), offering flexibility for different PCB stack-up requirements. All maintain identical pitch, position count, and termination method.

Q: Are there differences in contact finish between substitute parts?

A: Yes. The 77311-832-36LF and 929705-06-36-I feature gold-plated mating contacts. PEC36SFAN and PEC36SFCN use tin-plated mating contacts with thicker plating (100.0µin vs. 10-15µin). PBC36SFAN uses gold-plated mating contacts. Contact finish selection affects corrosion resistance and mating force characteristics. Verify compatibility with your mating connector specification.

Q: Which substitute part offers the best long-term availability?

A: All listed substitutes are active production parts. Amphenol ICC 77311-832-36LF and Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) show highest inventory levels (1,391 to 6,328 units in stock), indicating strong market availability. Amphenol ICC maintains established distribution channels as the original manufacturer.

Q: What are the operating temperature differences among substitutes?

A: Amphenol ICC 77311-832-36LF and Sullins parts operate across -65°C to 125°C. The 3M 929705-06-36-I operates across -40°C to 105°C, providing a narrower temperature range. Select based on your application's thermal requirements.

Q: Can I use the 3M 929705-06-36-I if my design requires breakaway functionality?

A: Yes. The 3M 929705-06-36-I is specified as a Header, Breakaway type connector, enabling individual pin separation. Amphenol ICC 77311-832-36LF and Sullins parts are standard headers without breakaway capability. Verify mechanical requirements for your application.

Q: Are all substitutes suitable for RoHS-regulated applications?

A: Yes. All substitute parts are RoHS compliant or ROHS3 compliant. The original 68415-236 is RoHS non-compliant. For new designs subject to RoHS regulations, any listed substitute meets compliance requirements.

Q: What packaging options are available for these substitutes?

A: Amphenol ICC 77311-832-36LF is supplied in Bag packaging. Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) and 3M 929705-06-36-I are supplied in Bulk packaging. Verify packaging requirements for your procurement and assembly processes.

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