Amphenol ICC 68415-136HLF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68415-136HLF is a rectangular connector header with 36 vertical positions at 2.54mm pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support, maintenance, and new production requirements. The BERGSTIK® II series connector provides solder termination with push-pull fastening and gold-plated mating contacts suitable for standard PCB assembly processes.

Key Parameters

Parameter	Value
Manufacturer Part Number	68415-136HLF
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	36
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitution eligibility for the 68415-136HLF is determined by strict adherence to the following core parameters:

Pitch - Mating: 0.100" (2.54mm) — exact match required
Number of Positions: 36 — exact match required
Number of Rows: 1 — exact match required
Connector Type: Header — exact match required
Contact Type: Male Pin — exact match required
Mounting Type: Through Hole — exact match required
Termination: Solder — exact match required
Fastening Type: Push-Pull — exact match required
Contact Shape: Square — exact match required
Material Flammability Rating: UL94 V-0 — exact match required

All substitute parts listed below meet these mandatory criteria. Variations in contact length, contact finish composition, operating temperature range, current rating, and compliance status are documented in the parameter comparison table and do not disqualify substitution eligibility when the core parameters align.

Parameter Comparison

Parameter	68415-136HLF	75160-132-36LF	929705-06-36-I	PBC36SFAN	PEC36SFAN	PEC36SFCN
Manufacturer	Amphenol ICC (FCI)	Amphenol ICC (FCI)	3M	Sullins Connector Solutions	Sullins Connector Solutions	Sullins Connector Solutions
Series	BERGSTIK® II	BERGSTIK®	929	—	—	—
Product Status	Obsolete	Obsolete	Active	Active	Active	Active
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	36	36	36	36	36	36
Number of Rows	1	1	1	1	1	1
Connector Type	Header	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header, Breakaway
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.400" (10.16mm)	0.405" (10.29mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.318" (8.08mm)
Contact Length - Post	0.115" (2.92mm)	0.120" (3.05mm)	0.710" (18.03mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.320" (8.13mm)
Overall Contact Length	0.615" (15.62mm)	0.625" (15.88mm)	1.128" (28.65mm)	0.538" (13.67mm)	0.538" (13.67mm)	0.738" (18.75mm)
Contact Shape	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold, GXT™	Gold	Gold	Tin	Tin
Contact Finish Thickness - Mating	30.0µin (0.76µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	100.0µin (2.54µm)	100.0µin (2.54µm)
Contact Material	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	Thermoplastic	Polybutylene Terephthalate (PBT), Polyester, Glass Filled	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	—	-65°C ~ 130°C	-40°C ~ 105°C	-65°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black
Current Rating (Amps)	—	5A	2.5A	3A	3A	3A
Voltage Rating	—	110V	—	—	—	—
RoHS Status	—	RoHS Compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
REACH Status	REACH Unaffected	REACH Affected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

For Obsolete Part Replacement (75160-132-36LF): The Amphenol ICC 75160-132-36LF is the manufacturer-recommended equivalent within the same product family. Both parts share the BERGSTIK® series lineage and maintain compatible core electrical and mechanical specifications. The 75160-132-36LF offers RoHS compliance and documented operating temperature range (-65°C ~ 130°C), providing extended thermal performance. This part is preferred when maintaining design continuity with Amphenol ICC connectors.

For Active Production (929705-06-36-I, PBC36SFAN, PEC36SFAN, PEC36SFCN): All four active substitute parts meet the mandatory core parameters and carry current product status. The 3M 929705-06-36-I offers RoHS compliance and active availability. The Sullins Connector Solutions parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) provide ROHS3 compliance and higher inventory levels. Selection among these options depends on contact finish requirements, post length specifications, and supply chain preferences.

Contact Finish Considerations: The original 68415-136HLF specifies gold or gold GXT™ mating contact finish at 30.0µin thickness. The 75160-132-36LF maintains this specification. The 929705-06-36-I uses gold at reduced thickness (10.0µin). The Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) employ tin finish at 100.0µin thickness, suitable for applications where gold plating is not required.

Post Length Variations: Contact post length differs significantly across substitutes. The 929705-06-36-I features extended post length (0.710"), suitable for applications requiring deeper PCB penetration. The PEC36SFCN offers intermediate post length (0.320"). The PBC36SFAN and PEC36SFAN maintain shorter post length (0.120"), comparable to the original specification.

Frequently Asked Questions (FAQ)

Q: Can the 68415-136HLF be directly replaced with any of these substitute parts?

A: All listed substitute parts meet the mandatory core parameters: 36 positions, 2.54mm pitch, single row, male pin header, through-hole mounting, solder termination, and push-pull fastening. Direct mechanical and electrical substitution is supported. Physical fit on the PCB depends on contact post length and overall contact length; verify these dimensions against your specific board design.

Q: What is the difference between the Amphenol ICC substitutes and the Sullins parts?

A: The Amphenol ICC 75160-132-36LF maintains the BERGSTIK® series heritage and gold mating contact finish. The Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) are active production alternatives with tin mating contact finish and higher current ratings (3A vs. unspecified for the original). All meet UL94 V-0 flammability requirements and MSL 1 moisture sensitivity levels.

Q: Why does the 929705-06-36-I have a significantly longer post length?

A: The 3M 929705-06-36-I post length (0.710") is designed for applications requiring deeper PCB penetration or specific board thickness accommodations. This variation does not affect electrical performance but impacts physical board layout compatibility. Verify post length against your PCB thickness and solder pad depth before selection.

Q: Are there compliance differences between these parts?

A: The original 68415-136HLF carries REACH Unaffected status. The 75160-132-36LF is REACH Affected and RoHS Compliant. The 929705-06-36-I is RoHS Compliant and REACH Unaffected. The Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) are ROHS3 Compliant and REACH Unaffected. All parts maintain UL94 V-0 flammability rating and MSL 1 moisture sensitivity. Verify compliance requirements for your specific application and regulatory jurisdiction.

Q: What is the difference between gold and tin contact finish?

A: Gold finish (68415-136HLF, 75160-132-36LF, 929705-06-36-I, PBC36SFAN) provides superior corrosion resistance and lower contact resistance, suitable for low-signal applications and harsh environments. Tin finish (PEC36SFAN, PEC36SFCN) offers cost efficiency and adequate performance for standard applications. Contact finish thickness varies; thicker tin (100.0µin) on Sullins parts provides enhanced durability compared to thinner gold (10.0µin) on the 3M part.

Q: Which substitute offers the best inventory availability?

A: The PEC36SFAN (Sullins) shows the highest inventory level at 6,328 pieces. The PBC36SFAN (Sullins) provides 4,272 pieces. The 929705-06-36-I (3M) offers 1,268 pieces. The 75160-132-36LF (Amphenol ICC) provides 821 pieces. Inventory levels support supply chain planning for production volumes and lead time requirements.

Q: Can I mix different substitute parts in the same design?

A: All substitute parts are mechanically and electrically compatible due to matching core parameters. However, mixing parts with different contact post lengths (0.120", 0.320", 0.710") in the same PCB design may create assembly challenges. Standardize on a single part number per design to ensure consistent solder joint quality and mechanical reliability.

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