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Amphenol ICC 68415-136 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68415-136 is a rectangular connector header with 36 vertical positions at 2.54mm pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making equivalent and substitute parts necessary for new designs and ongoing production support. The BERGSTIK® II series connector features unshrouded male pins with solder termination and push-pull fastening, suitable for applications requiring reliable interconnection in standard pitch configurations.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 36 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Shrouding | Unshrouded |
| Contact Shape | Square |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution for the 68415-136 is determined by strict alignment of core electrical and mechanical parameters: 36-position configuration, 2.54mm mating pitch, male pin contact type, through-hole mounting, solder termination, and push-pull fastening. All identified substitutes maintain these critical parameters. Variations in contact length, contact finish composition, and operating temperature ranges are secondary parameters that may differ between substitutes based on specific design requirements and compliance certifications.
The substitute parts are grouped into two categories:
Amphenol ICC Direct Substitutes: Parts 77311-132-36LF, 75160-132-36LF, and 929705-06-36-I maintain the same connector family heritage and core specifications. The 77311-132-36LF is active status with RoHS compliance. The 75160-132-36LF is obsolete but offers higher current rating (5A) and voltage rating (110V). The 929705-06-36-I from 3M's 929 series is active and provides breakaway functionality.
Sullins Connector Solutions Substitutes: Parts PBC36SFAN, PEC36SFAN, and PEC36SFCN are active, RoHS3-compliant alternatives with breakaway capability. These differ primarily in contact finish (gold or tin) and post length, accommodating various application requirements while maintaining core substitution parameters.
Parameter Comparison
| Parameter | 68415-136 | 77311-132-36LF | 75160-132-36LF | 929705-06-36-I | PBC36SFAN | PEC36SFAN | PEC36SFCN |
|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | Amphenol ICC | Amphenol ICC | 3M | Sullins | Sullins | Sullins |
| Product Status | Obsolete | Active | Obsolete | Active | Active | Active | Active |
| Number of Positions | 36 | 36 | 36 | 36 | 36 | 36 | 36 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.400" (10.16mm) | 0.406" (10.30mm) | 0.405" (10.29mm) | 0.318" (8.08mm) | 0.318" (8.08mm) | 0.318" (8.08mm) | 0.318" (8.08mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.710" (18.03mm) | 0.120" (3.05mm) | 0.120" (3.05mm) | 0.320" (8.13mm) |
| Overall Contact Length | 0.615" (15.62mm) | 0.626" (15.90mm) | 0.625" (15.88mm) | 1.128" (28.65mm) | 0.538" (13.67mm) | 0.538" (13.67mm) | 0.738" (18.75mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold, GXT™ | Gold | Gold | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature | Not specified | -65°C ~ 125°C | -65°C ~ 130°C | -40°C ~ 105°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C |
| Current Rating (Amps) | Not specified | 3A per Contact | 5A | 2.5A | 3A | 3A | 3A |
| Voltage Rating | Not specified | Not specified | 110V | Not specified | Not specified | Not specified | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not Applicable | 1 (Unlimited) |
Engineering Selection Recommendations
For new designs requiring RoHS compliance, the 77311-132-36LF, 75160-132-36LF, PBC36SFAN, PEC36SFAN, and PEC36SFCN are compliant alternatives. The 68415-136 and 929705-06-36-I do not meet RoHS requirements.
For active product status and long-term availability, select from 77311-132-36LF (Amphenol ICC), 929705-06-36-I (3M), PBC36SFAN, PEC36SFAN, or PEC36SFCN (Sullins). The 75160-132-36LF is obsolete and should be avoided for new designs.
For applications requiring higher current capacity, the 75160-132-36LF supports 5A per contact and 110V rating, compared to 3A for most other substitutes and 2.5A for the 929705-06-36-I.
For applications with extended temperature requirements, the 75160-132-36LF operates to 130°C, while Amphenol ICC 77311-132-36LF and Sullins parts operate to 125°C. The 929705-06-36-I is limited to 105°C.
For contact finish requirements, Amphenol ICC and 3M parts offer gold plating. Sullins PEC36SFAN and PEC36SFCN provide tin finish. The PBC36SFAN offers gold mating finish with tin post finish.
Frequently Asked Questions (FAQ)
Q: Can the 77311-132-36LF directly replace the 68415-136?
A: Yes. Both maintain 36 positions, 2.54mm pitch, male pin configuration, through-hole mounting, and solder termination. The 77311-132-36LF is active status with RoHS compliance, making it the preferred Amphenol ICC substitute for new designs.
Q: What is the primary difference between Amphenol ICC and Sullins substitutes?
A: Amphenol ICC parts (77311-132-36LF, 75160-132-36LF) maintain the BERGSTIK® series heritage with contact lengths closer to the original 68415-136. Sullins parts (PBC36SFAN, PEC36SFAN, PEC36SFCN) offer breakaway functionality and are ROHS3 compliant. Contact length and post length vary between manufacturers.
Q: Which substitute has the longest post length?
A: The 929705-06-36-I from 3M has a post length of 0.710" (18.03mm), significantly longer than other substitutes. The PEC36SFCN offers 0.320" (8.13mm), while most others provide 0.120" (3.05mm).
Q: Are all substitutes UL94 V-0 rated?
A: Yes. All listed substitutes maintain UL94 V-0 material flammability rating, matching the original 68415-136.
Q: What is the difference between PEC36SFAN and PEC36SFCN?
A: Both are Sullins parts with identical core specifications. The primary difference is post length: PEC36SFAN has 0.120" (3.05mm) post length, while PEC36SFCN has 0.320" (8.13mm) post length. Selection depends on application board thickness and mating depth requirements.
Q: Which substitute offers the best RoHS compliance status?
A: PBC36SFAN, PEC36SFAN, and PEC36SFCN are ROHS3 compliant. The 77311-132-36LF and 75160-132-36LF are RoHS compliant. The 68415-136 and 929705-06-36-I are not RoHS compliant.
Q: Can I use the 929705-06-36-I as a direct mechanical replacement?
A: The 929705-06-36-I maintains core electrical and mechanical compatibility but has significantly different contact dimensions. The mating contact length is 0.318" (8.08mm) versus 0.400" (10.16mm) on the original, and post length is 0.710" (18.03mm) versus 0.115" (2.92mm). Physical fit and mating depth must be verified for your application.
Q: What is the inventory status for these substitutes?
A: Current inventory includes 77311-132-36LF (965 units), 75160-132-36LF (821 units), 929705-06-36-I (1268 units), PBC36SFAN (4272 units), PEC36SFAN (6328 units), and PEC36SFCN (1391 units).
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