TE Connectivity AMP Connectors 6-828582-4 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 6-828582-4 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 64 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hook fastening. The part is classified as obsolete, necessitating identification of active equivalent components for ongoing design and procurement requirements. Substitute parts must maintain electrical and mechanical compatibility while meeting current product availability and compliance standards.

Substiute Parts

6-828582-4

TE Connectivity AMP ConnectorsIn Stock: 8326-828582-4 Datasheet

Current PartRFQ

1-5102154-2

TE Connectivity AMP ConnectorsIn Stock: 9291-5102154-2 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the 6-828582-4 with active equivalent components is determined by strict adherence to the following critical parameters:

Electrical Compatibility Parameters:

• Connector type classification (Header)
• Contact type (Male Pin)
• Position count (64 positions)
• Row configuration (2 rows)
• Mating pitch (0.100" / 2.54mm)
• Row spacing (0.100" / 2.54mm)
• Contact finish specification (Gold or Gold-Palladium mating surface)

Mechanical Compatibility Parameters:

• Mounting method (Through Hole)
• Shrouding configuration (Shrouded - 4 Wall)
• Termination type (Solder)
• Board-to-cable/wire connection style
• Keying slot and mounting flange features
• Insulation material (Polyester, Glass Filled)
• Black insulation color

The substitute part 1-5102154-2 maintains all critical electrical and mechanical parameters required for direct functional equivalence. Variations in contact shape (circular vs. square), fastening mechanism (latch lock/eject hooks vs. push-pull), and contact length dimensions remain within acceptable tolerance ranges for connector header applications. The substitute part carries active product status with current compliance certifications, making it suitable for replacement in new designs and procurement cycles.

Parameter Comparison

Engineering Selection Recommendations

The substitute part 1-5102154-2 is the appropriate selection for applications currently utilizing the obsolete 6-828582-4 connector header. The substitute maintains functional equivalence across all critical electrical and mechanical parameters: 64-position configuration, 2-row layout, 0.100" (2.54mm) pitch, through-hole mounting, shrouded 4-wall construction, and solder termination.

Compliance and Product Status Advantages:

The 1-5102154-2 carries active product status, ensuring long-term availability and supply chain continuity. This substitute meets ROHS3 compliance requirements and carries REACH Unaffected designation, providing regulatory alignment for current manufacturing standards. The UL94 V-0 flammability rating and specified operating temperature range (-65°C ~ 105°C) with 1A per contact current rating provide documented performance specifications absent from the obsolete main part.

Mechanical Considerations:

Minor dimensional variations exist between the parts. The substitute features a 0.006" (0.15mm) reduction in mating contact length and 0.008" (0.20mm) reduction in post contact length, with corresponding adjustments to overall contact length and insulation height. These variations remain within acceptable tolerance ranges for connector header applications and do not compromise mechanical fit or electrical performance.

Fastening Mechanism Difference:

The main part utilizes latch lock/eject hooks fastening, while the substitute employs push-pull fastening. Both mechanisms provide secure mating and demating functionality appropriate for board-to-cable/wire connections. The fastening mechanism change does not affect electrical compatibility or mechanical mounting to printed circuit boards.

Frequently Asked Questions (FAQ)

Q: Can the 1-5102154-2 directly replace the 6-828582-4 in existing designs?

A: Yes. The substitute part maintains all critical electrical and mechanical parameters required for direct functional replacement. The 64-position, 2-row configuration with 0.100" (2.54mm) pitch, through-hole mounting, shrouded 4-wall construction, and solder termination are identical. Minor dimensional variations in contact length and fastening mechanism do not compromise compatibility.

Q: What is the significance of the fastening mechanism change from latch lock/eject hooks to push-pull?

A: Both fastening mechanisms provide secure mating and demating functionality for board-to-cable/wire connections. The push-pull mechanism in the substitute part offers equivalent performance for connector engagement and release. Selection between these mechanisms depends on application-specific requirements for mating force and user interface preferences.

Q: Are there compliance differences between the main part and substitute?

A: Yes. The substitute part 1-5102154-2 carries ROHS3 compliance and REACH Unaffected designation, while the main part status is listed as not applicable and vendor undefined respectively. The substitute provides documented UL94 V-0 flammability rating and specified operating temperature range (-65°C ~ 105°C), offering enhanced regulatory documentation for current manufacturing standards.

Q: What are the contact shape differences, and do they affect compatibility?

A: The main part features circular contact shapes, while the substitute uses square contact shapes. Both contact geometries are standard within the AMP-Latch series and maintain equivalent electrical performance and mating characteristics. Contact shape selection does not affect connector compatibility or electrical function.

Q: How do the contact finish specifications compare?

A: Both parts specify gold or gold-palladium mating surface finish with tin post finish. The substitute features slightly reduced mating finish thickness (30.0µin vs. 31.5µin) and post finish thickness (100.0µin vs. 118.1µin). These variations remain within acceptable ranges for connector performance and do not compromise electrical conductivity or corrosion resistance.

Q: Is the substitute part readily available?

A: Yes. The 1-5102154-2 carries active product status with 881 pieces in current inventory, ensuring availability for procurement and production requirements. The main part 6-828582-4, classified as obsolete, has limited availability despite 778 pieces currently in stock.

Q: What packaging format is available for the substitute part?

A: The substitute part 1-5102154-2 is supplied in bulk packaging, suitable for production assembly and integration into manufacturing workflows.

Q: Are there any electrical performance specifications provided for the substitute part?

A: Yes. The substitute part 1-5102154-2 specifies 1A per contact current rating and operating temperature range of -65°C ~ 105°C. The main part does not provide these electrical specifications. These documented ratings support design verification and thermal management calculations for applications utilizing the substitute component.