Amphenol ICC 68000-405 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 68000-405 is a rectangular connector header designed for through-hole board-to-board applications. This 5-position, 0.100" (2.54mm) pitch connector features male pins with solder termination and push-pull fastening. The part is classified as obsolete, making identification of compatible substitute components essential for ongoing design support and procurement continuity.

Substiute Parts

68000-405
Amphenol ICC (FCI)In Stock: 84568000-405 Datasheet
68000-405
Current Part
5-146282-5
TE Connectivity AMP ConnectorsIn Stock: 9165-146282-5 Datasheet
5-146282-5
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 5
Pitch - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Current Rating 3A per Contact
Operating Temperature Range -65°C ~ 125°C
Contact Finish - Mating Tin
Material Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

Substitution eligibility for the 68000-405 is determined by strict alignment with the following electrical and mechanical parameters:

  • Connector Type & Contact Configuration: Header with male pins for board-to-board connectivity
  • Position Count & Pitch: 5 positions at 0.100" (2.54mm) mating pitch
  • Mounting & Termination: Through-hole solder termination
  • Electrical Performance: 3A per contact current rating
  • Environmental Compliance: UL94 V-0 flammability rating and operating temperature range compatibility
  • Contact Finish: Tin plating on mating surfaces

The TE Connectivity AMP Connectors 5-146282-5 meets these substitution criteria. While minor variations exist in insulation height (0.090" vs. 0.100"), overall contact length (0.410" vs. 0.425"), and post contact length (0.090" vs. 0.095"), these differences remain within acceptable mechanical tolerances for standard board-to-board header applications. The substitute maintains equivalent electrical performance, identical pitch and position count, and compatible solder termination.

Parameter Comparison

Parameter 68000-405 (Amphenol ICC) 5-146282-5 (TE Connectivity) Compatibility
Connector Type Header Header, Breakaway Compatible
Contact Type Male Pin Male Pin Compatible
Number of Positions 5 5 Compatible
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Compatible
Mounting Type Through Hole Through Hole Compatible
Termination Solder Solder Compatible
Current Rating 3A per Contact 3A Compatible
Contact Finish - Mating Tin Tin Compatible
Contact Finish Thickness - Mating 100.0µin (2.54µm) 100.0µin (2.54µm) Compatible
Contact Material Phosphor Bronze Copper Alloy Compatible
Material Flammability Rating UL94 V-0 UL94 V-0 Compatible
Insulation Color Black Black Compatible
Operating Temperature Range -65°C ~ 125°C -65°C ~ 105°C Substitute Limited to -65°C ~ 105°C
Product Status Obsolete Active Substitute Available
RoHS Status Non-compliant Compliant Substitute Compliant

Engineering Selection Recommendations

The TE Connectivity 5-146282-5 serves as a direct functional substitute for the obsolete Amphenol ICC 68000-405. Selection of this substitute is supported by:

  • Product Availability: The 5-146282-5 maintains active product status with current inventory, ensuring procurement continuity for the discontinued 68000-405.
  • Regulatory Compliance: The substitute achieves RoHS compliance, addressing environmental and regulatory requirements that the original part does not meet.
  • Electrical & Mechanical Equivalence: Identical pitch, position count, current rating, and contact finish specifications ensure drop-in compatibility in standard board-to-board header applications.
  • Certification Alignment: Both parts carry UL94 V-0 flammability ratings and equivalent moisture sensitivity levels (MSL 1).

Operating Temperature Consideration: The substitute operates within -65°C ~ 105°C, compared to the original -65°C ~ 125°C range. Applications requiring operation above 105°C require design review.

Frequently Asked Questions (FAQ)

Q: Can the TE Connectivity 5-146282-5 replace the Amphenol ICC 68000-405 in existing designs?

A: Yes, for applications operating within -65°C ~ 105°C. The substitute maintains identical mating pitch (0.100"), position count (5), contact type (male pin), current rating (3A), and solder termination. Minor dimensional variations in insulation height and contact length remain within acceptable tolerances for standard through-hole board-to-board applications.

Q: What is the primary reason to substitute the 68000-405?

A: The 68000-405 is classified as obsolete. The 5-146282-5 provides active product status, ensuring long-term availability and supply chain stability. Additionally, the substitute achieves RoHS compliance.

Q: Are there packaging differences between these parts?

A: The 68000-405 is supplied in standard packaging, while the 5-146282-5 is supplied in bulk packaging. Both are suitable for through-hole solder assembly processes.

Q: What contact material difference exists between these parts?

A: The 68000-405 uses phosphor bronze contacts, while the 5-146282-5 uses copper alloy contacts. Both materials are compatible with tin plating and deliver equivalent electrical performance at 3A per contact.

Q: Does the substitute support breakaway configurations?

A: The 5-146282-5 is specified as a Header, Breakaway type, offering additional design flexibility compared to the standard header configuration of the original part.

Q: Are both parts moisture sensitive?

A: No. Both parts carry MSL 1 (Unlimited) moisture sensitivity level, indicating no moisture sensitivity precautions are required during storage or handling.

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