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Amphenol ICC 68000-102 Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 68000-102 is a vertical through-hole rectangular connector header from the BERGSTIK® II series, designed for board-to-board applications with 2 positions at 0.100" (2.54mm) pitch. This part is classified as obsolete, making equivalent and substitute parts necessary for ongoing production and maintenance applications. The connector features unshrouded male pin contacts with solder termination, rated for 3A per contact across an operating temperature range of -65°C to 125°C.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 68000-102 |
| Manufacturer | Amphenol ICC (FCI) |
| Series | BERGSTIK® II |
| Product Status | Obsolete |
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 2 |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Length - Post | 0.095" (2.41mm) |
| Overall Contact Length | 0.425" (10.80mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze |
| Operating Temperature | -65°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Current Rating | 3A per Contact |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| ECCN | EAR99 |
| HTSUS | 8536.69.4040 |
Substitute Part Grouping Explanation
Substitution for the 68000-102 is determined by strict alignment of electrical and mechanical parameters. The critical substitution criteria are:
Primary Matching Parameters:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 2
- Number of Rows: 1
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Termination: Solder
- Operating Temperature Range: -65°C ~ 125°C
- Material Flammability Rating: UL94 V-0
- Current Rating: 3A per Contact
Secondary Compatibility Parameters:
- Contact Length - Mating: 0.230" (5.84mm) ±tolerance
- Contact Length - Post: 0.095" (2.41mm) ±tolerance
- Overall Contact Length: 0.425" (10.80mm) ±tolerance
- Insulation Height: 0.100" (2.54mm)
- Contact Shape: Square
- Contact Material: Phosphor Bronze
- Insulation Color: Black
Substitute parts are grouped into two categories: direct Amphenol ICC alternatives within the BERGSTIK® family, and cross-manufacturer alternatives from Molex and Preci-Dip that meet equivalent electrical and mechanical specifications. Variations in contact finish thickness, post finish material, and RoHS compliance status do not preclude substitution when core electrical and mechanical parameters align.
Parameter Comparison
| Parameter | 68000-102 | 54101-G0502LF | 68000-102HLF | 68000-202HLF | 77311-101-02LF | 0050291692 | 0050291883 | 0423751922 | 0423752486 | 0423752521 | 350-10-102-00-013101 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | Amphenol ICC | Amphenol ICC | Amphenol ICC | Amphenol ICC | Molex | Molex | Molex | Molex | Molex | Preci-Dip |
| Series | BERGSTIK® II | BERGSTIK® | BERGSTIK® II | BERGSTIK® II | BERGSTIK® | KK254, 42375 | KK254, 42375 | KK254, 42375 | KK254, 42375 | KK254, 42375 | 350 |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Connector Type | Header | Header | Header | Header | Header | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header, Breakaway | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Kinked Pin, Solder | Solder | Solder | Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.240" (6.10mm) | 0.240" (6.10mm) | 0.190" (4.83mm) | 0.232" (5.90mm) | 0.232" (5.90mm) | 0.134" (3.39mm) |
| Contact Length - Post | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.095" (2.41mm) | 0.125" (3.18mm) | 0.135" (3.43mm) | 0.190" (4.83mm) | 0.153" (3.89mm) | 0.153" (3.89mm) | 0.121" (3.08mm) |
| Overall Contact Length | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.425" (10.80mm) | 0.455" (11.56mm) | 0.465" (11.81mm) | 0.470" (11.94mm) | 0.475" (12.07mm) | 0.475" (12.07mm) | 0.416" (10.57mm) |
| Insulation Height | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | 0.116" (2.95mm) |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square | Circular |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold or Gold, GXT™ | Gold | Gold | Tin | Gold | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 30.0µin (0.76µm) | 15.0µin (0.38µm) | 30.0µin (0.76µm) | 15.0µin (0.38µm) | 15.0µin (0.38µm) | 100.0µin (2.54µm) | 15.0µin (0.38µm) | 30.0µin (0.76µm) | 10.0µin (0.25µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Not specified | Not specified | Not specified | Not specified | Not specified | Brass |
| Operating Temperature | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | -65°C ~ 125°C | Not specified | Not specified | Not specified | Not specified | Not specified | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black |
| Current Rating | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | 3A per Contact | Not specified | Not specified | Not specified | Not specified | Not specified | 3A |
| RoHS Status | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Amphenol ICC Direct Alternatives (Recommended for Form-Fit-Function Replacement)
The Amphenol ICC BERGSTIK® II series parts 68000-102HLF and 68000-202HLF are the closest functional equivalents to the obsolete 68000-102. Both maintain identical pitch, position count, contact geometry, and electrical ratings. The 68000-102HLF is an active production part with RoHS compliance and identical contact finish thickness (30.0µin), making it the primary direct replacement. The 68000-202HLF offers an alternative with reduced contact finish thickness (15.0µin) while maintaining all other critical parameters.
The Amphenol ICC BERGSTIK® series part 54101-G0502LF provides an alternative within the same manufacturer family, with identical electrical and mechanical specifications but different series designation. This part is actively produced and RoHS compliant.
The Amphenol ICC part 77311-101-02LF represents a cross-series alternative within Amphenol ICC's connector portfolio, maintaining all critical electrical and mechanical parameters with active production status and RoHS compliance.
Cross-Manufacturer Alternatives (Molex KK254 Series)
Molex KK254 series parts (0050291692, 0050291883, 0423751922, 0423752486, 0423752521) provide functional equivalents with identical pitch and position configuration. These parts feature breakaway connector capability and are actively produced with ROHS3 compliance. Contact length variations exist across the Molex lineup, with some parts exhibiting different mating contact lengths (0.190" to 0.240") and post lengths (0.125" to 0.190") compared to the original 68000-102 specification. The 0050291692 and 0050291883 maintain closest dimensional alignment to the original part.
Cross-Manufacturer Alternative (Preci-Dip 350 Series)
The Preci-Dip part 350-10-102-00-013101 meets core electrical and mechanical requirements with identical pitch, position count, and current rating. This part features circular contact geometry (versus square in the original), brass contact material (versus phosphor bronze), and a slightly different insulation height (0.116" versus 0.100"). Operating temperature range is -55°C to 125°C, providing adequate coverage for the original -65°C to 125°C specification in most applications. This part is actively produced and ROHS3 compliant.
Compliance Considerations
The original 68000-102 is RoHS non-compliant. All substitute parts listed are RoHS compliant or ROHS3 compliant, making them suitable for new designs and applications subject to RoHS regulations. All parts maintain UL94 V-0 flammability rating and MSL 1 (Unlimited) moisture sensitivity classification.
Frequently Asked Questions (FAQ)
Q: Can I directly replace the obsolete 68000-102 with the 68000-102HLF?
A: Yes. The 68000-102HLF is the direct functional equivalent, maintaining identical pitch (0.100"), position count (2), contact geometry (square), electrical rating (3A per contact), operating temperature range (-65°C to 125°C), and termination method (solder). The primary difference is product status (active versus obsolete) and RoHS compliance. Mechanical and electrical compatibility is complete.
Q: What are the key differences between Amphenol ICC and Molex alternatives?
A: Amphenol ICC alternatives maintain identical contact geometry (square) and material specifications (phosphor bronze). Molex KK254 series parts feature breakaway connector capability and may have different contact length specifications. Molex parts do not specify contact material or operating temperature range in the provided data. For applications requiring exact dimensional matching, Amphenol ICC alternatives are preferred.
Q: Can I use the Preci-Dip 350-10-102-00-013101 as a substitute?
A: The Preci-Dip part meets core electrical requirements (3A current rating, 0.100" pitch, 2 positions, UL94 V-0 flammability). However, it features circular contact geometry (not square), brass contact material (not phosphor bronze), and a slightly higher insulation height (0.116" versus 0.100"). These differences may affect mechanical fit in applications with tight contact geometry tolerances. Evaluate mechanical compatibility with your specific PCB layout and mating connector before selection.
Q: What is the difference between contact finish thickness specifications?
A: Contact finish thickness affects contact durability and wear resistance. The original 68000-102 specifies 30.0µin (0.76µm) gold finish on mating contacts. Alternatives range from 10.0µin to 100.0µin. Thicker finishes (100.0µin) provide greater wear resistance for high-cycle mating applications. Thinner finishes (10.0µin to 15.0µin) are acceptable for applications with limited mating cycles. Select based on your application's mating cycle requirements.
Q: Are all substitute parts RoHS compliant?
A: Yes. All listed substitute parts are either RoHS Compliant or ROHS3 Compliant. The original 68000-102 is RoHS non-compliant. If your application or market requires RoHS compliance, any of the listed substitutes are suitable. If legacy RoHS non-compliant parts are required, the original 68000-102 must be sourced from existing inventory.
Q: What packaging options are available?
A: Amphenol ICC parts are available in Bag or Bulk packaging. Molex and Preci-Dip alternatives are supplied in Bulk packaging. Packaging selection does not affect electrical or mechanical compatibility; it is determined by procurement and inventory management requirements.
Q: Can I mix different substitute parts in the same design?
A: Yes, provided all parts meet your application's electrical and mechanical requirements. However, for consistency in manufacturing, testing, and field service, using a single part number across a design is recommended. If mixing is necessary, ensure all selected parts maintain identical pitch (0.100"), position count (2), current rating (3A per contact), and operating temperature range compatibility.
Q: What is the difference between BERGSTIK® and BERGSTIK® II series?
A: Both series maintain identical electrical and mechanical specifications for the 2-position 0.100" pitch configuration. BERGSTIK® II is the newer series designation. The 68000-102HLF (BERGSTIK® II) is the recommended direct replacement for the obsolete 68000-102 (BERGSTIK® II). The 54101-G0502LF and 77311-101-02LF (BERGSTIK® series) are functionally equivalent alternatives with different series designations.
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