Amphenol ICC 67996-404 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 67996-404 is a through-hole rectangular connector header with 4 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® II series component features male pins with solder termination and push-pull fastening, designed for board-to-board applications. The part is currently active in production with 711 units in stock. Substitute parts are necessary when addressing supply constraints, design revisions requiring different contact finishes or post lengths, or when transitioning to RoHS3-compliant alternatives.

Key Parameters

Parameter	Value
Manufacturer Part Number	67996-404
Manufacturer	Amphenol ICC (FCI)
Connector Type	Header
Contact Type	Male Pin
Number of Positions	4
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Material	Phosphor Bronze
Contact Finish - Mating	Tin
Insulation Material	Not specified
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following critical parameters:

Pitch and Position Count: All substitutes must maintain 0.100" (2.54mm) mating pitch with 4 positions in 2 rows
Connector Type and Contact Type: Header configuration with male pins required
Mounting and Termination: Through-hole solder termination mandatory
Fastening Mechanism: Push-pull fastening required
Contact Shape: Square contact geometry required
Insulation Height and Overall Dimensions: Contact length and post length variations are acceptable within mechanical compatibility constraints
Contact Finish Options: Tin or gold mating finishes are acceptable; post finish variations permitted
Compliance Status: RoHS3-compliant alternatives preferred for new designs; RoHS non-compliant parts acceptable for legacy applications

Parts that deviate from position count, pitch, contact type, or mounting method are not substitutes and are excluded from this analysis.

Parameter Comparison

Parameter	67996-404 (Main)	0010897041 (Molex)	146257-2 (TE)	BBD-102-G-A (Samtec)	PBC02DACN (Sullins)	PEC02DABN (Sullins)
Positions / Rows	4 / 2	4 / 2	4 / 2	4 / 2	4 / 2	4 / 2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Circular	Square	Square
Contact Length - Mating	0.230" (5.84mm)	0.240" (6.10mm)	0.230" (5.84mm)	0.125" (3.18mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.095" (2.41mm)	0.107" (2.71mm)	0.120" (3.05mm)	0.125" (3.18mm)	0.320" (8.13mm)	0.230" (5.84mm)
Overall Contact Length	0.425" (10.80mm)	0.437" (11.10mm)	0.440" (11.18mm)	0.460" (11.68mm)	0.650" (16.51mm)	0.560" (14.22mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.211" (5.35mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Finish - Mating	Tin	Tin	Gold	Gold	Gold	Tin
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Not specified	Phosphor Bronze	Phosphor Bronze
Insulation Material	Not specified	Liquid Crystal Polymer (LCP), Glass Filled	Liquid Crystal Polymer (LCP)	Polyester, Glass Filled	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Insulation Color	Black	Black	Black	Black	Black	Black
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	Not specified	UL94 V-0	UL94 V-0
Operating Temperature	Not specified	Not specified	-65°C ~ 105°C	-55°C ~ 125°C	-65°C ~ 125°C	-65°C ~ 125°C
Current Rating	Not specified	Not specified	3A	Not specified	3A	3A
RoHS Status	RoHS non-compliant	ROHS3 Compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Active	Active	Obsolete	Active	Active	Active
Inventory (Pcs)	711	3138	910	2750	960	8586

Engineering Selection Recommendations

Primary Substitutes (Highest Compatibility)

Molex 0010897041 and Sullins PEC02DABN are the preferred substitutes. Both maintain square contact geometry, identical pitch and position configuration, and achieve RoHS3 compliance. Molex 0010897041 offers active product status with the highest inventory availability (3138 units). Sullins PEC02DABN provides tin mating finish matching the original specification with substantial inventory (8586 units).

Secondary Substitutes (Acceptable with Design Verification)

Sullins PBC02DACN and PEC02DACN feature extended post lengths (0.320" / 8.13mm) suitable for applications requiring deeper PCB penetration. Both are RoHS3 compliant with active status. These parts require mechanical clearance verification in the mating cavity.

TE Connectivity 146257-2 maintains dimensional compatibility but carries obsolete product status. This part is acceptable only for legacy system maintenance where supply continuity is critical. Gold mating finish and tin-lead post finish differ from the original specification.

Not Recommended

Samtec BBD-102-G-A deviates from the square contact geometry requirement with circular contacts and significantly increased insulation height (0.211" vs. 0.100"), creating mechanical incompatibility with standard 2.54mm pitch receptacles.

TE Connectivity 9-146258-0 is an 80-position connector and does not substitute for the 4-position requirement.

Frequently Asked Questions (FAQ)

Q: Can I use a substitute part with a different contact finish?

A: Yes. Tin and gold mating finishes are both acceptable for 2.54mm pitch rectangular connectors. Gold finishes provide enhanced corrosion resistance in high-humidity environments; tin finishes are standard for general-purpose applications. Verify your mating connector specification before selection.

Q: What is the impact of post length variation?

A: Post length determines solder joint depth and PCB penetration. The original 67996-404 specifies 0.095" (2.41mm) post length. Substitutes with longer posts (0.230" to 0.320") require verification of PCB thickness and solder pad design to prevent solder bridging or component damage. Consult your PCB layout guidelines.

Q: Are RoHS3-compliant parts backward compatible?

A: RoHS3-compliant substitutes (Molex 0010897041, Samtec BBD-102-G-A, Sullins PBC02DABN/PBC02DACN/PEC02DAAN/PEC02DABN/PEC02DACN) are electrically and mechanically compatible with the original RoHS non-compliant part. Compliance status does not affect interchangeability. Use RoHS3 alternatives for new designs and when supply permits.

Q: Why is the TE Connectivity 146257-2 marked obsolete?

A: Obsolete status indicates the manufacturer has discontinued active production. Existing inventory may be available through authorized distributors, but long-term supply cannot be guaranteed. Use only for legacy system repairs where no active alternative is available.

Q: Can I substitute based on insulation material alone?

A: No. Insulation material is a secondary parameter. Primary substitution criteria are pitch, position count, contact type, mounting method, and contact shape. Insulation material variations (LCP, PBT, polyester) do not prevent substitution if all primary parameters align.

Q: What does "Number of Positions Loaded: All" mean?

A: This indicates all 4 contact positions are populated with male pins. No empty or reserved positions exist. All listed substitutes maintain this configuration.

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