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Amphenol ICC 65863-359 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 65863-359 is an active rectangular connector header designed for through-hole mounting applications. This shrouded 10-position header with 2.54mm pitch serves board-to-cable/wire interconnection requirements in the Quickie™ series. The part is currently in active production status with 752 units available in inventory. Substitute parts are identified to address supply chain continuity, inventory availability, or specific application requirements where equivalent electrical and mechanical parameters are acceptable.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 10 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Contact Shape | Square |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the Amphenol ICC 65863-359 is based on strict equivalence of the following critical parameters:
- Connector type (Header) and contact type (Male Pin)
- Position count (10) and row configuration (2 rows)
- Mating pitch and row spacing (0.100" / 2.54mm)
- Mounting method (Through Hole) and termination (Solder)
- Shrouding configuration (Shrouded - 4 Wall)
- Contact shape (Square)
- Flammability compliance (UL94 V-0)
- Moisture sensitivity level (MSL 1)
The TE Connectivity AMP Connectors part number 499206-1 meets all these critical substitution criteria. Both parts are rectangular connectors with identical pitch, position count, row configuration, and mounting characteristics. Variations in contact length, insulation height, and specific contact finish materials do not preclude substitution when these dimensional differences remain within acceptable tolerance ranges for standard board-to-cable/wire applications.
Parameter Comparison
| Parameter | Amphenol ICC 65863-359 | TE Connectivity 499206-1 |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | TE Connectivity AMP Connectors |
| Series | Quickie™ | AMP-Latch |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 10 | 10 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold-Palladium |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Length - Mating | 0.230" (5.84mm) | 0.240" (6.10mm) |
| Contact Length - Post | 0.105" (2.67mm) | 0.110" (2.79mm) |
| Insulation Height | 0.640" (16.26mm) | 0.549" (13.94mm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Blue | Black |
| Product Status | Active | Active |
| RoHS Status | RoHS non-compliant | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the Amphenol ICC 65863-359 and TE Connectivity 499206-1 are active production parts with equivalent electrical and mechanical specifications for standard board-to-cable/wire interconnection applications. Selection between these parts should be based on:
- Inventory availability and lead time requirements
- Packaging format preference (Tray vs. Bulk)
- Specific contact finish requirements (GXT™ vs. Gold-Palladium)
- Operating temperature range requirements (TE Connectivity part specifies -65°C ~ 105°C; Amphenol ICC specification not provided)
- Current and voltage rating requirements (TE Connectivity part specifies 1A at 250VAC; Amphenol ICC specifications not provided)
- Insulation color requirements for assembly or identification purposes
Both parts comply with UL94 V-0 flammability standards and carry identical MSL ratings. Neither part is RoHS compliant. The dimensional variations in contact length and insulation height are minor and do not affect standard PCB mounting or mating interface compatibility.
Frequently Asked Questions (FAQ)
Q: Can TE Connectivity 499206-1 be used as a direct replacement for Amphenol ICC 65863-359?
A: Yes, for applications requiring a 10-position, 2-row header with 2.54mm pitch and through-hole solder termination. Both parts share identical pitch, position count, row configuration, shrouding type, and contact shape. Minor dimensional differences in contact length and insulation height do not preclude substitution in standard board-to-cable/wire applications.
Q: What are the key differences between these two parts?
A: The primary differences are manufacturer series (Quickie™ vs. AMP-Latch), contact finish composition (Gold/GXT™ vs. Gold-Palladium), insulation color (Blue vs. Black), and packaging format (Tray vs. Bulk). The TE Connectivity part provides specified operating temperature range (-65°C ~ 105°C) and electrical ratings (1A at 250VAC), while the Amphenol ICC part does not include these specifications in the provided data.
Q: Are there packaging considerations when substituting these parts?
A: Yes. The Amphenol ICC 65863-359 is supplied in Tray packaging, while the TE Connectivity 499206-1 is supplied in Bulk packaging. Procurement and inventory management processes may require adjustment based on packaging format preferences.
Q: Do both parts meet the same compliance standards?
A: Both parts are UL94 V-0 rated, carry MSL 1 (Unlimited) moisture sensitivity levels, are classified as EAR99 for export control, and share the same HTSUS code (8536.69.4040). Neither part is RoHS compliant. The TE Connectivity part is REACH Affected; REACH status for the Amphenol ICC part is not specified in the provided data.
Q: What should be verified before implementing a substitution?
A: Confirm that the application does not depend on specific operating temperature ranges, current/voltage ratings, or contact finish properties beyond what is provided in the parameter comparison table. Verify PCB layout compatibility with the minor dimensional variations in contact length and insulation height.
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