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Amphenol ICC 65863-097 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 65863-097 is a vertical rectangular connector header designed for through-hole mounting applications. This 60-position, 2-row connector operates at 0.100" (2.54mm) pitch and features shrouded 4-wall construction with push-pull fastening. The part is currently active in production and widely used in board-to-cable/wire interconnect applications requiring reliable solder termination and keying slot functionality.
Substitute parts are identified to provide alternative sourcing options when the primary part is unavailable, while maintaining electrical and mechanical compatibility within the specified parameter tolerances.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 60 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 4 Wall |
| Fastening Type | Push-Pull |
| Contact Shape | Square |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Amphenol ICC 65863-097 is determined by strict alignment of the following critical parameters:
Primary Substitution Criteria:
- Connector type, contact type, and gender (Header, Male Pin)
- Position count and row configuration (60 positions, 2 rows)
- Mating pitch and row spacing (0.100" / 2.54mm)
- Mounting method (Through Hole)
- Termination type (Solder)
- Shrouding configuration (Shrouded - 4 Wall)
- Fastening mechanism (Push-Pull)
- Contact material and shape (Phosphor Bronze, Square)
- Contact finish specification (Gold or equivalent)
- Flammability rating (UL94 V-0)
The TE Connectivity AMP Connectors part number 1-102154-1 meets all primary substitution criteria. Variations in contact length dimensions, insulation height, operating temperature range, and post finish specifications do not preclude substitution when the core electrical and mechanical interface parameters remain compatible.
Parameter Comparison
| Parameter | Amphenol ICC 65863-097 | TE Connectivity 1-102154-1 | Compatibility |
|---|---|---|---|
| Manufacturer Part Number | 65863-097 | 1-102154-1 | Different manufacturers |
| Connector Type | Header | Header | Match |
| Contact Type | Male Pin | Male Pin | Match |
| Number of Positions | 60 | 60 | Match |
| Number of Rows | 2 | 2 | Match |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Match |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | Match |
| Mounting Type | Through Hole | Through Hole | Match |
| Termination | Solder | Solder | Match |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Match |
| Fastening Type | Push-Pull | Push-Pull | Match |
| Contact Shape | Square | Square | Match |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Match |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold-Palladium | Compatible |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Match |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Match |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Match |
| Contact Length - Mating | 0.230" (5.84mm) | 0.240" (6.10mm) | Variation within tolerance |
| Contact Length - Post | 0.105" (2.67mm) | 0.110" (2.79mm) | Variation within tolerance |
| Insulation Height | 0.640" (16.26mm) | 0.549" (13.94mm) | Variation within tolerance |
| Product Status | Active | Active | Match |
Engineering Selection Recommendations
Both the Amphenol ICC 65863-097 and TE Connectivity 1-102154-1 are active production parts with equivalent electrical and mechanical interface specifications. Selection between these parts is based on the following factors:
Amphenol ICC 65863-097:
- Primary part with established supply chain
- RoHS non-compliant status
- Quickie™ series designation
- Insulation color: Blue
TE Connectivity 1-102154-1:
- Manufacturer-recommended substitute
- REACH Affected status
- AMP-Latch series designation
- Insulation color: Black
- Operating temperature range specified: -65°C ~ 105°C
- Current rating specified: 1A per Contact
- Includes mounting flange feature
Both parts satisfy UL94 V-0 flammability requirements and MSL 1 moisture sensitivity specifications. The TE Connectivity part provides additional environmental operating temperature and current rating documentation. Selection should be based on supply availability, cost considerations, and specific application requirements regarding operating temperature range and current handling.
Frequently Asked Questions (FAQ)
Q: Can the TE Connectivity 1-102154-1 directly replace the Amphenol ICC 65863-097 in existing designs?
A: Yes. Both parts share identical mating pitch (0.100" / 2.54mm), position count (60), row configuration (2 rows), contact type (Male Pin), shrouding (4-wall), and fastening mechanism (Push-Pull). The contact length variations and insulation height differences fall within acceptable mechanical tolerances for standard through-hole PCB applications.
Q: What are the key differences between these two parts?
A: Primary differences include contact length dimensions (0.230" vs. 0.240" mating length), insulation height (0.640" vs. 0.549"), insulation color (Blue vs. Black), and series designation (Quickie™ vs. AMP-Latch). The TE Connectivity part includes a mounting flange feature and specifies operating temperature range (-65°C ~ 105°C) and current rating (1A per contact).
Q: Are there packaging differences between these parts?
A: Yes. The Amphenol ICC 65863-097 is supplied in Tray packaging, while the TE Connectivity 1-102154-1 is supplied in Bulk packaging. Packaging format may affect handling, storage, and integration into assembly processes.
Q: Do both parts meet the same compliance standards?
A: Both parts meet UL94 V-0 flammability requirements and MSL 1 moisture sensitivity specifications. The Amphenol part is RoHS non-compliant, while the TE Connectivity part is REACH Affected. Compliance requirements should be verified against specific application and regional regulations.
Q: What is the significance of the contact finish specifications?
A: Both parts specify 30.0µin (0.76µm) gold or gold-equivalent mating contact finish thickness, ensuring equivalent electrical contact resistance and corrosion resistance. The TE Connectivity part additionally specifies tin-lead post finish with 100.0µin (2.54µm) thickness, compared to unspecified post finish on the Amphenol part.
Q: Can these parts be used interchangeably in high-temperature applications?
A: The TE Connectivity 1-102154-1 specifies an operating temperature range of -65°C ~ 105°C. The Amphenol ICC 65863-097 does not provide operating temperature specifications in the available data. Application-specific temperature requirements should be confirmed with the respective manufacturer before substitution.
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