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Amphenol ICC 65863-095 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 65863-095 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 50 positions arranged in 2 rows at 0.100" (2.54mm) pitch, utilizing shrouded 4-wall construction with latch lock/eject hooks for secure mating. The part is classified as obsolete, necessitating identification of active equivalent alternatives to maintain design continuity and ensure component availability for new production and repair applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 50 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Latch Lock/Eject Hooks |
| Contact Material | Phosphor Bronze |
| Contact Finish - Mating | Gold |
| Insulation Material | Thermoplastic |
| Material Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
Substitution of the 65863-095 with the 65863-091PLF is based on strict equivalence of the following critical parameters:
- Connector type, contact type, and mating interface (Header, Male Pin)
- Position count and row configuration (50 positions, 2 rows)
- Pitch specifications (0.100" mating pitch, 0.100" row spacing)
- Mounting methodology (Through Hole)
- Mechanical construction (Shrouded 4-wall, Latch Lock/Eject Hooks)
- Termination method (Solder)
- Base material and contact composition (Phosphor Bronze with Gold mating finish)
- Flammability compliance (UL94 V-0)
The 65863-091PLF maintains functional and mechanical compatibility with the 65863-095 while offering active product status and improved compliance posture.
Parameter Comparison
| Parameter | 65863-095 (Main Part) | 65863-091PLF (Substitute) |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | Quickie™ | Quickie™ |
| Product Status | Obsolete | Active |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 50 | 50 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Termination | Solder | Solder |
| Fastening Type | Latch Lock/Eject Hooks | Latch Lock/Eject Hooks |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Insulation Height | 0.640" (16.26mm) | 0.640" (16.26mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Gold | Gold or Gold, GXT™ |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Thermoplastic | Thermoplastic |
| Features | Keying Slot | Keying Slot |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Base Product Number | 65863 | 65863 |
| RoHS Status | RoHS non-compliant | RoHS Compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
The 65863-091PLF is the direct active equivalent for the obsolete 65863-095. Selection of the 65863-091PLF is supported by:
- Identical functional and mechanical specifications across all critical mating and mounting parameters
- Active product status ensuring ongoing availability and supply chain continuity
- RoHS compliance of the 65863-091PLF, addressing regulatory requirements for new designs and production
- REACH compliance status of the 65863-091PLF for European market applications
- Equivalent moisture sensitivity and environmental ratings
- Maintained flammability certification (UL94 V-0)
The 65863-091PLF is suitable for direct substitution in applications currently utilizing the 65863-095, with no design modifications required.
Frequently Asked Questions (FAQ)
Q: Can the 65863-091PLF be used as a direct replacement for the 65863-095?
A: Yes. The 65863-091PLF maintains identical specifications for connector type, position count, pitch, mounting method, shrouding, termination, and contact materials. No design changes are required for substitution.
Q: What is the primary difference between these two parts?
A: The 65863-095 is obsolete with RoHS non-compliant status, while the 65863-091PLF is an active product with RoHS and REACH compliance. The 65863-091PLF also offers optional GXT™ contact finish enhancement.
Q: Are the contact post specifications identical?
A: The contact post length differs between the two parts. The 65863-095 has a contact post length of 0.675" (17.15mm), while the 65863-091PLF has a contact post length of 0.105" (2.67mm). The mating contact length remains identical at 0.230" (5.84mm). Verify board-level clearance and PCB design compatibility before substitution.
Q: What packaging is available for the 65863-091PLF?
A: The 65863-091PLF is supplied in Tray packaging, compared to the unspecified packaging of the 65863-095.
Q: Are moisture sensitivity levels equivalent?
A: Yes. Both parts carry MSL 1 (Unlimited) rating, indicating no moisture sensitivity restrictions for storage or handling.
Q: Is the keying slot feature maintained in the substitute part?
A: Yes. Both the 65863-095 and 65863-091PLF include keying slot features for polarization control.
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