Amphenol ICC 65863-091 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 65863-091 is an active rectangular connector header designed for through-hole mounting applications. This 50-position, 2-row connector with 0.100" (2.54mm) pitch serves board-to-cable/wire interconnection requirements in the Quickie™ series. The part is currently in active production status with 869 units in stock. Substitute parts are identified when equivalent electrical and mechanical parameters align with the original specification, enabling component interchangeability in applications where the primary part becomes unavailable or when design requirements permit alternative manufacturers.

Substiute Parts

65863-091

Amphenol ICC (FCI)In Stock: 94765863-091 Datasheet

Current PartRFQ

1-499206-0

TE Connectivity AMP ConnectorsIn Stock: 11431-499206-0 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the Amphenol ICC 65863-091 is determined by strict alignment of the following critical parameters:

• Connector type (Header)
• Contact type (Male Pin)
• Number of positions (50)
• Number of rows (2)
• Pitch - mating (0.100" / 2.54mm)
• Row spacing - mating (0.100" / 2.54mm)
• Mounting type (Through Hole)
• Shrouding configuration (Shrouded - 4 Wall)
• Termination method (Solder)
• Contact shape (Square)
• Material flammability rating (UL94 V-0)

The TE Connectivity AMP Connectors part number 1-499206-0 meets all critical substitution criteria. Both parts are rectangular connectors with identical position counts, pitch specifications, mounting configurations, and shrouding designs. Both maintain UL94 V-0 flammability compliance and unlimited moisture sensitivity ratings. Variations in contact length, insulation height, and fastening hook length do not preclude substitution when mechanical envelope constraints are satisfied in the target application.

Parameter Comparison

Engineering Selection Recommendations

Both the Amphenol ICC 65863-091 and TE Connectivity 1-499206-0 maintain active production status with equivalent compliance certifications. Both parts are RoHS non-compliant and carry identical ECCN and HTSUS classifications, indicating regulatory parity for export and tariff purposes. The TE Connectivity part includes additional operating temperature specification (-65°C ~ 105°C) and electrical ratings (1A current, 250VAC voltage) not provided for the Amphenol part. Selection between these parts should be based on application-specific mechanical envelope requirements, as the TE Connectivity substitute exhibits reduced insulation height (0.549" versus 0.640") and slightly longer contact engagement lengths. Both parts satisfy UL94 V-0 flammability requirements and unlimited moisture sensitivity handling.

Frequently Asked Questions (FAQ)

Q: What makes the TE Connectivity 1-499206-0 a valid substitute for the Amphenol ICC 65863-091?

A: Both connectors share identical critical specifications: 50-position, 2-row configuration with 0.100" (2.54mm) pitch, through-hole solder termination, shrouded 4-wall design, and square male pin contacts. Both maintain UL94 V-0 flammability compliance and unlimited moisture sensitivity ratings. These parameters define functional interchangeability in board-to-cable/wire applications.

Q: Are there dimensional differences between these parts?

A: Yes. The TE Connectivity part has a contact mating length of 0.240" (6.10mm) compared to 0.230" (5.84mm) for the Amphenol part. Insulation height differs: 0.549" (13.94mm) for TE Connectivity versus 0.640" (16.26mm) for Amphenol. These variations require verification against mechanical envelope constraints in the target application.

Q: Do both parts have the same fastening mechanism?

A: Both use latch lock/eject hooks for fastening. The TE Connectivity part specifies "Long" hooks, indicating extended engagement length. This difference does not affect electrical substitution but may impact mechanical fit depending on mating connector design.

Q: What is the significance of the contact finish differences?

A: The Amphenol part specifies gold or gold GXT™ finish, while the TE Connectivity part specifies gold or gold-palladium finish. Both maintain 30.0µin (0.76µm) mating contact thickness. These finishes provide equivalent corrosion resistance and contact reliability for standard applications.

Q: Are there compliance or regulatory differences?

A: Both parts are RoHS non-compliant with identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications. The TE Connectivity part includes REACH Affected status. Both carry unlimited moisture sensitivity ratings (MSL 1). Regulatory treatment is equivalent for export and procurement purposes.

Q: Can I use the TE Connectivity part as a direct drop-in replacement?

A: Functional substitution is valid when mechanical envelope constraints are satisfied. The reduced insulation height and longer contact engagement of the TE Connectivity part require verification against mating connector specifications and PCB layout requirements before implementation.