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Amphenol ICC 65823-097 Rectangular Connector - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 65823-097 is an active-status rectangular connector header designed for through-hole, right-angle board-to-cable/wire applications. This 60-position, 2-row connector with 0.100" (2.54mm) pitch and shrouded 4-wall design serves as a standard interconnect component in electronic assemblies. Substitute parts are identified to provide alternative sourcing options when the primary part becomes unavailable or when inventory requirements necessitate qualified alternatives meeting equivalent electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 60 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the Amphenol ICC 65823-097 is determined by strict equivalence across the following critical parameters:
- Connector Type & Contact Configuration: Header with male pin contacts
- Position Count & Row Configuration: 60 positions arranged in 2 rows
- Pitch Specifications: 0.100" (2.54mm) mating pitch and row spacing
- Mounting & Orientation: Through-hole, right-angle mounting
- Shrouding Design: Shrouded 4-wall construction
- Termination Method: Solder termination
- Fastening Mechanism: Push-pull fastening
- Compliance & Safety: UL94 V-0 flammability rating
The substitute part TE Connectivity AMP Connectors 1-102160-1 meets all critical substitution criteria. Variations in contact material, contact finish composition, insulation material specification, contact shape geometry, and operating temperature range do not preclude substitution when the core functional and mechanical parameters remain equivalent.
Parameter Comparison
| Parameter | Amphenol ICC 65823-097 | TE Connectivity 1-102160-1 |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | TE Connectivity AMP Connectors |
| Series | Quickie™ | AMP-Latch |
| Connector Type | Header | Header |
| Contact Type | Male Pin | Male Pin |
| Number of Positions | 60 | 60 |
| Number of Rows | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions Loaded | All | All |
| Style | Board to Cable/Wire | Board to Cable/Wire |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.230" (5.84mm) | 0.240" (6.10mm) |
| Contact Length - Post | 0.105" (2.67mm) | 0.110" (2.79mm) |
| Insulation Height | 0.305" (7.75mm) | 0.315" (8.00mm) |
| Contact Shape | Circular | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold or Gold-Palladium |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Contact Material | Phosphor Bronze Alloy | Brass |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Blue | Black |
| Operating Temperature | Not specified | -65°C ~ 105°C |
| Current Rating (Amps) | Not specified | 1A per Contact |
| Voltage Rating | Not specified | 250VAC |
| Product Status | Active | Active |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the Amphenol ICC 65823-097 and TE Connectivity 1-102160-1 maintain active product status and satisfy the core functional and mechanical requirements for 60-position, 2.54mm-pitch rectangular connector header applications. Both components carry UL94 V-0 flammability certification and MSL 1 moisture sensitivity classification, indicating equivalent reliability for standard through-hole assembly processes.
The TE Connectivity 1-102160-1 provides specified operating temperature range (-65°C ~ 105°C), current rating (1A per contact), and voltage rating (250VAC), whereas the Amphenol ICC 65823-097 does not include these electrical specifications in the provided data. Both parts are classified under identical ECCN (EAR99) and HTSUS (8536.69.4040) codes.
Minor dimensional variations exist in contact length and insulation height between the two parts, with the TE Connectivity variant providing slightly longer mating contact length (0.240" vs. 0.230") and greater insulation height (0.315" vs. 0.305"). Contact shape differs (circular vs. square) and contact material composition varies (phosphor bronze alloy vs. brass), with corresponding differences in contact finish specification. These variations do not affect substitution eligibility when mechanical fit and electrical performance requirements align with the specified parameters.
Frequently Asked Questions (FAQ)
Q: What determines whether the TE Connectivity 1-102160-1 can substitute for the Amphenol ICC 65823-097?
A: Substitution is based on equivalence across critical parameters: 60-position, 2-row configuration; 0.100" (2.54mm) mating pitch and row spacing; through-hole right-angle mounting; shrouded 4-wall design; solder termination; push-pull fastening; and UL94 V-0 flammability rating. Both parts meet these criteria.
Q: Do the differences in contact material and shape affect compatibility?
A: Contact material (phosphor bronze alloy vs. brass) and contact shape (circular vs. square) represent design variations within the same functional category. These differences do not preclude substitution when the mating pitch, position count, mounting type, and electrical interface remain equivalent.
Q: Why are operating temperature and electrical ratings specified for the TE Connectivity part but not the Amphenol part?
A: The provided data reflects manufacturer documentation availability. The TE Connectivity 1-102160-1 includes explicit operating temperature (-65°C ~ 105°C), current (1A per contact), and voltage (250VAC) specifications. The Amphenol ICC 65823-097 data does not include these parameters. Both parts carry identical safety certifications (UL94 V-0, MSL 1).
Q: Are there packaging or inventory considerations for substitution?
A: Both parts are supplied in bulk packaging. Current inventory levels are 1067 pcs for the Amphenol ICC 65823-097 and 1031 pcs for the TE Connectivity 1-102160-1. Substitution decisions should account for procurement lead times and supply chain requirements specific to your application.
Q: What is the significance of the different insulation colors (blue vs. black)?
A: Insulation color is a cosmetic identifier and does not affect electrical or mechanical function. Color selection is a manufacturing choice and does not impact substitution eligibility.
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