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Equivalent & Substitute Parts for 65494-022
Part Overview
The 65494-022 is a 60-position ribbon cable connector manufactured by Amphenol ICC (FCI) in the Quickieâ„¢ series. This through-hole IDC connector features a vertical orientation with 4-row configuration and 0.050" cable pitch. The product is currently obsolete, necessitating identification of functionally equivalent alternatives for ongoing system support and new designs requiring compatible interconnect solutions.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 65494-022 |
| Connector Type | Ribbon Cable |
| Number of Positions | 60 |
| Cable Pitch | 0.050" (1.27mm) |
| Board-Side Pitch | 0.200" (5.08mm) |
| Number of Rows | 4 |
| Row Spacing | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Cable Termination | IDC |
| Features | Feed Through |
| Contact Finish | Tin-Lead |
| Moisture Sensitivity Level | 1 (Unlimited) |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution eligibility for the 65494-022 is determined by the following critical parameters:
- Connector Type: Must be Ribbon Cable IDC
- Number of Positions: Must be 60 positions
- Cable Pitch: Must be 0.050" (1.27mm)
- Board-Side Pitch: Must be 0.200" (5.08mm)
- Number of Rows: Must be 4 rows
- Row Spacing: Must be 0.100" (2.54mm)
- Mounting Type: Must be Through Hole
- Cable Termination: Must be IDC
- Features: Must include Feed Through capability
The substitute part 6-111035-3 (TE Connectivity) meets all critical dimensional and functional parameters. The CWR-142-26-0003 (CW Industries) does not qualify as a direct substitute due to a reduced position count of 26 positions versus the required 60 positions, making it incompatible with the original connector footprint and pin assignment.
Parameter Comparison
| Parameter | 65494-022 (Amphenol ICC) | 6-111035-3 (TE Connectivity) | CWR-142-26-0003 (CW Industries) |
|---|---|---|---|
| Connector Type | Ribbon Cable | Ribbon Cable | Ribbon Cable |
| Number of Positions | 60 | 60 | 26 |
| Cable Pitch | 0.050" (1.27mm) | 0.050" (1.27mm) | 0.050" (1.27mm) |
| Board-Side Pitch | 0.200" (5.08mm) | 0.200" (5.08mm) | 0.200" (5.08mm) |
| Number of Rows | 4 | 4 | 4 |
| Row Spacing | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole |
| Cable Termination | IDC | IDC | IDC |
| Features | Feed Through | Feed Through | Feed Through |
| Contact Finish | Tin-Lead | Tin | Tin-Lead |
| Wire Gauge | Not specified | 26-28 AWG, Stranded or Solid | 28-30 AWG, Stranded or Solid |
| Product Status | Obsolete | Active | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Direct Substitute: 6-111035-3 (TE Connectivity Aerospace, Defense and Marine)
The 6-111035-3 is the qualified equivalent for the obsolete 65494-022. This connector maintains full dimensional and functional compatibility across all critical parameters: 60-position configuration, 0.050" cable pitch, 0.200" board-side pitch, 4-row layout with 0.100" row spacing, through-hole mounting, and IDC termination with feed-through capability. The TE Connectivity part is currently in active production status with ROHS3 compliance, providing superior regulatory alignment for new designs and ongoing system support. Wire gauge specification of 26-28 AWG (stranded or solid) accommodates standard ribbon cable applications. Contact finish differs (Tin versus Tin-Lead), which is acceptable for equivalent electrical performance in standard interconnect applications.
Not Recommended: CWR-142-26-0003 (CW Industries)
The CWR-142-26-0003 is not a suitable substitute due to incompatible position count (26 positions versus 60 positions required). This dimensional mismatch prevents direct board-level substitution and requires complete redesign of the connector footprint and signal routing.
Frequently Asked Questions (FAQ)
Q: Can the 6-111035-3 be used as a direct replacement for the 65494-022 in existing designs?
A: Yes. The 6-111035-3 maintains identical pitch specifications (0.050" cable pitch, 0.200" board-side pitch), row configuration (4 rows at 0.100" spacing), position count (60), and mounting method (through-hole IDC). Physical and electrical compatibility is confirmed across all critical parameters.
Q: What is the difference between Tin and Tin-Lead contact finishes?
A: Both finishes provide equivalent electrical conductivity and corrosion resistance for standard interconnect applications. Tin-Lead finishes were historically used for improved wettability during wave soldering; modern Tin finishes meet equivalent performance requirements. The 6-111035-3 Tin finish is suitable for the 65494-022 application.
Q: Why is the CWR-142-26-0003 not a substitute?
A: The CWR-142-26-0003 has 26 positions, while the 65494-022 requires 60 positions. This fundamental incompatibility in position count prevents direct substitution and requires complete redesign of the connector interface.
Q: What wire gauges are compatible with the 6-111035-3 substitute?
A: The 6-111035-3 accepts 26-28 AWG ribbon cable in both stranded and solid conductor configurations. Verify that your existing cable gauge falls within this specification range.
Q: Is the 6-111035-3 RoHS compliant?
A: Yes. The 6-111035-3 is ROHS3 compliant, providing regulatory advantage over the obsolete 65494-022 (RoHS non-compliant) for new designs and updated systems.
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