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TE Connectivity AMP Connectors 6-534206-9 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 6-534206-9 is a 38-position receptacle connector designed for board-to-board or cable applications. This connector features 0.100" (2.54mm) pitch spacing, through-hole solder termination, and gold-plated mating contacts. The product is currently active and widely used in applications requiring reliable rectangular connector solutions with push-pull fastening mechanisms.
Substitute parts become necessary when the primary part experiences extended lead times, inventory constraints, or when design requirements permit alternative connector architectures that maintain functional compatibility through equivalent electrical and mechanical specifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Receptacle |
| Number of Positions | 38 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Finish - Mating | Gold |
| Contact Type | Female Socket |
| Material Flammability Rating | UL94 V-0 |
| Operating Temperature Range | -65°C ~ 125°C |
| RoHS Status | RoHS Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 6-534206-9 is determined by strict equivalence across the following critical parameters:
Mandatory Matching Parameters:
- Number of Positions: 38
- Pitch - Mating: 0.100" (2.54mm)
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Receptacle
- Contact Type: Female Socket
- Mounting Type: Through Hole
- Termination: Solder
- Fastening Type: Push-Pull
- Contact Finish - Mating: Gold
- Material Flammability Rating: UL94 V-0
The Samtec Inc. BCS-119-F-D-TE satisfies all mandatory matching parameters, establishing it as a direct functional equivalent. Both connectors maintain identical mating pitch, row configuration, contact gender, and termination methodology. Both products carry active status and comply with UL94 V-0 flammability requirements.
Parameter Comparison
| Parameter | TE Connectivity 6-534206-9 | Samtec BCS-119-F-D-TE |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Samtec Inc. |
| Series | AMPMODU Mod II | Tiger Claw™ BCS |
| Product Status | Active | Active |
| Connector Type | Receptacle | Receptacle |
| Contact Type | Female Socket | Female Socket |
| Number of Positions | 38 | 38 |
| Number of Positions Loaded | All | All |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole |
| Termination | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold | Gold |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 3.00µin (0.076µm) |
| Insulation Color | Black | Black |
| Insulation Height | 0.320" (8.13mm) | 0.290" (7.37mm) |
| Contact Length - Post | 0.115" (2.92mm) | 0.122" (3.10mm) |
| Operating Temperature Range | -65°C ~ 125°C | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Contact Shape | Square | Square |
| Contact Material | Phosphor Bronze | Phosphor Bronze |
| Contact Finish - Post | Tin | Tin |
| Insulation Material | Polyester, Glass Filled | Liquid Crystal Polymer (LCP), Glass Filled |
| Current Rating | 2A | 4.6A per Contact |
| Voltage Rating | Not specified | 475VAC |
| RoHS Status | RoHS Compliant | ROHS3 Compliant |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
| ECCN | EAR99 | EAR99 |
| HTSUS | 8536.69.4040 | 8536.69.4040 |
Engineering Selection Recommendations
Both the TE Connectivity 6-534206-9 and Samtec BCS-119-F-D-TE connectors are active products with equivalent core specifications for mating pitch, row configuration, contact arrangement, and termination methodology. Both products comply with UL94 V-0 flammability requirements and carry MSL 1 moisture sensitivity ratings.
The Samtec BCS-119-F-D-TE offers higher current-carrying capacity (4.6A per contact versus 2A) and specifies a voltage rating of 475VAC. The BCS-119-F-D-TE utilizes Liquid Crystal Polymer (LCP) insulation material compared to polyester in the 6-534206-9, providing enhanced thermal and chemical resistance characteristics.
The TE Connectivity 6-534206-9 operates across a wider temperature range (-65°C to 125°C) compared to the Samtec part (-55°C to 125°C). The 6-534206-9 features greater mating contact finish thickness (30.0µin versus 3.00µin).
Both products maintain RoHS compliance and identical ECCN and HTSUS classifications. Selection between these parts should be based on specific application requirements regarding current capacity, voltage specifications, operating temperature extremes, and insulation material properties.
Frequently Asked Questions (FAQ)
Q: Can the Samtec BCS-119-F-D-TE directly replace the TE Connectivity 6-534206-9 in existing designs?
A: The Samtec BCS-119-F-D-TE maintains identical mating pitch (0.100"), row configuration (2 rows with 0.100" spacing), position count (38), contact type (female socket), mounting method (through-hole), and termination approach (solder). Both connectors feature push-pull fastening and gold-plated mating contacts. Direct mechanical and electrical compatibility is established for applications within the specified operating parameters of both products.
Q: What are the key differences in electrical performance between these connectors?
A: The Samtec BCS-119-F-D-TE specifies a current rating of 4.6A per contact and a voltage rating of 475VAC. The TE Connectivity 6-534206-9 specifies a current rating of 2A with no voltage rating provided. Applications requiring higher current capacity or explicit voltage specifications should reference the Samtec part specifications.
Q: How do the insulation materials differ between these connectors?
A: The TE Connectivity 6-534206-9 uses polyester with glass filling, while the Samtec BCS-119-F-D-TE uses Liquid Crystal Polymer (LCP) with glass filling. LCP provides superior thermal stability, chemical resistance, and dimensional stability compared to polyester. Both materials are glass-filled for enhanced mechanical properties.
Q: Are there temperature range considerations for substitution?
A: The TE Connectivity 6-534206-9 operates from -65°C to 125°C, while the Samtec BCS-119-F-D-TE operates from -55°C to 125°C. Applications requiring operation below -55°C must use the TE Connectivity part. For applications within the -55°C to 125°C range, both connectors are suitable.
Q: Do both connectors meet the same regulatory compliance standards?
A: Both connectors comply with UL94 V-0 flammability requirements and carry MSL 1 (Unlimited) moisture sensitivity ratings. The TE Connectivity 6-534206-9 is RoHS Compliant, while the Samtec BCS-119-F-D-TE is ROHS3 Compliant. Both share identical ECCN (EAR99) and HTSUS (8536.69.4040) classifications.
Q: What is the significance of the contact finish thickness difference?
A: The TE Connectivity 6-534206-9 features mating contact gold plating of 30.0µin (0.76µm), while the Samtec BCS-119-F-D-TE specifies 3.00µin (0.076µm). Thicker gold plating provides extended contact life and enhanced corrosion resistance in demanding environments. The TE Connectivity part offers superior contact durability through increased plating thickness.
Q: Are the physical dimensions compatible for PCB layout purposes?
A: Both connectors maintain identical mating pitch (0.100") and row spacing (0.100"), ensuring PCB footprint compatibility. Minor differences exist in insulation height (0.320" for TE Connectivity versus 0.290" for Samtec) and contact post length (0.115" versus 0.122"), which may affect board-to-board stacking heights in specific applications. PCB layout verification is necessary when switching between these connectors in space-constrained designs.
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