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TE Connectivity 650909-5 Equivalent & Substitute Parts
Part Overview
The TE Connectivity 650909-5 is a 96-position DIN plug connector with male pins, gold-plated contacts, and through-hole mounting. This connector is classified as obsolete, necessitating identification of active equivalent and substitute parts for ongoing applications. The part features press-fit termination, three-row configuration with 0.100" (2.54mm) pitch, and operates across the temperature range of -55°C to 125°C. Due to its obsolete status, equivalent active components from alternative manufacturers are required to maintain design continuity and ensure supply chain availability.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Plug, Male Pins |
| Number of Positions | 96 |
| Pitch | 0.100" (2.54mm) |
| Number of Rows | 3 |
| Mounting Type | Through Hole |
| Contact Finish | Gold |
| Operating Temperature Range | -55°C ~ 125°C |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 650909-5 is determined by strict alignment of the following parameters:
Critical Matching Parameters:
- Number of positions: 96
- Pitch: 0.100" (2.54mm)
- Number of rows: 3
- Mounting type: Through Hole
- Contact finish: Gold
- Material flammability rating: UL94 V-0
- Moisture sensitivity level: 1 (Unlimited)
Acceptable Variations:
- Connector type: Header (male pins) substitutes for Plug (male pins) in PCB-mounted applications
- Termination method: Solder termination substitutes for press-fit termination
- Operating temperature range: Substitutes must support minimum -55°C and maximum 125°C
- Insulation material: Polyester or polybutylene terephthalate (PBT) variants acceptable
- RoHS compliance: Active parts may be RoHS3 compliant or RoHS compliant
The identified substitute parts maintain electrical and mechanical compatibility through these core parameters while offering active product status and improved compliance certifications.
Parameter Comparison
| Parameter | 650909-5 (Main) | 108478096006025 | 86093967814765E1LF | 86093967814785ELF | 86093967824755E1LF | PCN10-96P-2.54DSA(72) | RE96MSD |
|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity | KYOCERA AVX | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Hirose Electric | Vector Electronics |
| Number of Positions | 96 | 96 | 96 | 96 | 96 | 96 | 96 |
| Pitch | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| Connector Type | Plug, Male Pins | Header, Male Pins | Header, Male Pins | Header, Male Pins | Header, Male Pins | Header, Male Pins | Header, Male Pins |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Press-Fit | Press-Fit | Solder | Solder | Solder | Solder | Solder |
| Contact Finish | Gold | Gold | Gold | Gold | Gold | Gold | Gold |
| Operating Temperature | -55°C ~ 125°C | -65°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 85°C | -55°C ~ 125°C |
| Current Rating (Amps) | Not Specified | 3A | 1.5A | 1.5A | 1.5A | 2A | 1A |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not Specified |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | Not Applicable |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active |
| RoHS Status | RoHS Non-Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
Primary Substitute: KYOCERA AVX 108478096006025
The KYOCERA AVX 108478096006025 is the preferred substitute for the TE Connectivity 650909-5. This part maintains press-fit termination identical to the original, operates across an extended temperature range (-65°C to 125°C), and carries ROHS3 compliance certification. The header configuration with male pins provides direct functional equivalence for PCB-mounted applications. Current inventory of 1129 units supports immediate availability.
Secondary Substitutes: Amphenol ICC (FCI) Series 8609
The Amphenol ICC (FCI) parts 86093967814765E1LF, 86093967814785ELF, and 86093967824755E1LF offer active product status with RoHS compliance. These components feature solder termination and board lock features. The 86093967814765E1LF and 86093967824755E1LF include board lock functionality for enhanced mechanical stability. All three parts operate within the required temperature range and maintain UL94 V-0 flammability rating. Selection among these three variants depends on specific termination and mechanical locking requirements.
Alternative Substitute: Hirose Electric PCN10-96P-2.54DSA(72)
The Hirose Electric PCN10-96P-2.54DSA(72) provides ROHS3 compliance and active product status. This part operates at a reduced maximum temperature of 85°C, which limits its application to designs not requiring the full 125°C upper operating range. Current rating of 2A and solder termination are specified. This option is suitable for applications with lower thermal requirements.
Tertiary Substitute: Vector Electronics RE96MSD
The Vector Electronics RE96MSD maintains full temperature range compatibility (-55°C to 125°C) and ROHS3 compliance. This part features solder termination and polycarbonate glass-filled insulation. The 1A current rating is the lowest among available substitutes. This option is suitable for low-current applications where the reduced current rating does not present a constraint.
Frequently Asked Questions (FAQ)
Q: Can a header connector substitute for a plug connector?
A: Yes. In PCB-mounted applications, header connectors with male pins provide functional equivalence to plug connectors with male pins. Both configurations establish the same electrical connections through through-hole mounting. The primary difference is the mechanical interface orientation, which does not affect electrical performance in fixed PCB assemblies.
Q: What is the significance of press-fit versus solder termination?
A: Press-fit termination (original part) and solder termination (substitute parts) represent different assembly methods. Press-fit connections are inserted into plated through-holes and held by mechanical pressure. Solder termination requires thermal bonding to the PCB. Both methods establish equivalent electrical connections. Selection depends on assembly process capability and design requirements.
Q: Are all substitute parts RoHS compliant?
A: The original TE Connectivity 650909-5 is RoHS non-compliant. All identified substitute parts carry either RoHS Compliant or ROHS3 Compliant certification. ROHS3 represents the current regulatory standard. This compliance improvement is a benefit of transitioning to active substitute components.
Q: What is the impact of operating temperature range differences?
A: The original part and most substitutes operate across -55°C to 125°C. The Hirose Electric PCN10-96P-2.54DSA(72) operates only to 85°C maximum. Selection of this part is restricted to applications where the design maximum operating temperature does not exceed 85°C. All other substitutes support the full original temperature range.
Q: How do current ratings affect component selection?
A: The original TE Connectivity 650909-5 does not specify a current rating. Substitute parts range from 1A to 3A. Current rating represents the maximum continuous current the connector contacts can safely carry. Selection should verify that the application current requirement does not exceed the substitute part's current rating. Higher current ratings provide design margin.
Q: What packaging options are available?
A: Substitute parts are supplied in Tray, Bulk, or Bag packaging. Packaging selection does not affect electrical or mechanical performance. Packaging choice depends on inventory management, handling procedures, and assembly process requirements.
Q: Are there cross-references between substitute parts?
A: Yes. The Amphenol ICC (FCI) parts 86093967814765E1LF and 86093967824755E1LF cross-reference to PCN10-96P-2.54DSA(72) and other part numbers. The Hirose Electric PCN10-96P-2.54DSA(72) cross-references to RE96MSD. These cross-references indicate functional equivalence among specific substitute options.
Q: What is the significance of board lock features?
A: Board lock features, present on Amphenol ICC (FCI) parts 86093967814765E1LF and 86093967824755E1LF, provide mechanical retention of the connector to the PCB. This feature prevents accidental disconnection during handling or vibration. Selection of board lock variants depends on application mechanical requirements and assembly procedures.
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