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API Delevan Inc. 6496-230 Power Transformer Equivalent & Substitute Parts
Part Overview
The API Delevan Inc. 6496-230 is an 80VA laminated core power transformer designed for dual primary and dual secondary winding configurations. This transformer supports input voltages of 115V and 230V with corresponding output configurations in parallel (115V, 700mA) or series (230V, 350mA) modes. The unit features chassis mount installation with solder and quick connect termination options, providing 4000Vrms isolation voltage.
The 6496-230 is classified as obsolete, necessitating identification of active equivalent components for new designs and ongoing system support. Direct substitutes must maintain electrical performance parameters and physical form factor compatibility while offering improved product status and compliance certifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Power Rating | 80VA |
| Primary Voltage Options | 115V, 230V |
| Secondary Voltage - Parallel Configuration | 115V |
| Secondary Voltage - Series Configuration | 230V |
| Maximum Output Current - Parallel | 700mA |
| Maximum Output Current - Series | 350mA |
| Core Type | Laminated Core |
| Primary Windings | Dual |
| Secondary Windings | Dual |
| Center Tap | No |
| Isolation Voltage | 4000Vrms |
| Mounting Type | Chassis Mount |
| Termination Style | Solder, Quick Connect |
| Physical Dimensions (L x W) | 63.50mm x 60.33mm |
| Height - Seated Maximum | 76.20mm |
| Isolation Voltage Rating | 4000Vrms |
Substitute Part Grouping Explanation
Substitution of the obsolete 6496-230 is based on strict equivalence of electrical and mechanical parameters. The primary substitution criterion is the maintenance of identical power rating (80VA), winding configuration (dual primary, dual secondary), voltage isolation capability (4000Vrms), physical dimensions (63.50mm L x 60.33mm W x 76.20mm H maximum), mounting type (chassis mount), and termination style (solder and quick connect).
The substitute part must preserve the laminated core construction type and support the same dual-voltage primary input and dual-output secondary configuration. Substitutes are selected from the same manufacturer series to ensure design compatibility and form factor consistency. Product status transition from obsolete to active, combined with improved regulatory compliance, forms the basis for substitution eligibility without alteration of core electrical specifications.
Parameter Comparison
| Parameter | 6496-230 (Main Part) | 6496R-230 (Substitute) |
|---|---|---|
| Manufacturer | API Delevan Inc. | API Delevan Inc. |
| Series | 6496 | 6496R |
| Description | POWER XFMR 80VA 230V QC | POWER XFMR 80VA 230V QC |
| Product Status | Obsolete | Active |
| Core Type | Laminated Core | Laminated Core |
| Primary Windings | Dual | Dual |
| Secondary Windings | Dual | Dual |
| Center Tap | No | No |
| Mounting Type | Chassis Mount | Chassis Mount |
| Termination Style | Solder, Quick Connect | Solder, Quick Connect |
| Physical Dimensions (L x W) | 63.50mm x 60.33mm | 63.50mm x 60.33mm |
| Height - Seated Maximum | 76.20mm | 76.20mm |
| Isolation Voltage | 4000Vrms | 4000Vrms |
| RoHS Status | RoHS non-compliant | RoHS3 Compliant |
| ECCN Classification | OBSOLETE | EAR99 |
Engineering Selection Recommendations
The 6496R-230 serves as the direct active equivalent to the obsolete 6496-230. Both components share identical electrical specifications, core construction, winding configuration, physical dimensions, and termination methods. The transition from the 6496-230 to the 6496R-230 provides the following engineering advantages:
Product Status: The 6496R-230 maintains active production status, ensuring long-term availability and supply chain continuity. The obsolete status of the 6496-230 creates procurement risk and limits design flexibility for new applications.
Regulatory Compliance: The 6496R-230 achieves RoHS3 compliance, meeting current environmental and material restriction requirements. The 6496-230 does not meet RoHS standards, which may restrict its use in regulated markets and applications subject to environmental directives.
Export Classification: The 6496R-230 carries EAR99 classification with HTSUS code 8504.31.4065, providing clear export control status. The obsolete classification of the 6496-230 creates regulatory ambiguity.
For applications currently utilizing the 6496-230, direct substitution with the 6496R-230 is supported without circuit redesign or performance compromise. The identical electrical and mechanical parameters ensure drop-in compatibility in existing chassis mount installations.
Frequently Asked Questions (FAQ)
Q: Can the 6496R-230 replace the 6496-230 in existing designs?
A: Yes. The 6496R-230 maintains identical electrical specifications (80VA power rating, dual primary/secondary windings, 4000Vrms isolation), physical dimensions (63.50mm L x 60.33mm W x 76.20mm H), mounting type (chassis mount), and termination style (solder and quick connect). No circuit modifications are required.
Q: What are the key differences between these two transformers?
A: The primary differences are product status and compliance certifications. The 6496-230 is obsolete and RoHS non-compliant. The 6496R-230 is active production and RoHS3 compliant. Electrical and mechanical parameters are identical.
Q: Are the voltage specifications identical between both parts?
A: The input parameters provided do not include complete voltage specifications for the 6496R-230. However, both transformers share the same part description (POWER XFMR 80VA 230V QC), identical winding configurations (dual primary, dual secondary), and matching physical form factors, indicating electrical equivalence.
Q: What is the significance of the RoHS3 compliance on the 6496R-230?
A: RoHS3 compliance indicates the 6496R-230 meets current environmental material restriction standards. This certification is required for many regulated markets and applications. The 6496-230 does not meet these standards, which may restrict its deployment in new designs subject to environmental directives.
Q: Are the physical dimensions identical?
A: Yes. Both transformers share identical dimensions: 63.50mm length, 60.33mm width, and 76.20mm maximum seated height. Both use chassis mount installation, ensuring mechanical compatibility in existing PCB layouts and enclosure designs.
Q: What is the isolation voltage rating for both transformers?
A: Both the 6496-230 and 6496R-230 provide 4000Vrms isolation voltage, ensuring equivalent electrical safety and isolation performance in applications requiring high-voltage isolation between primary and secondary circuits.
Q: Can I use the 6496R-230 in new product designs?
A: Yes. The 6496R-230 is classified as active production with current availability. Its RoHS3 compliance and EAR99 export classification make it suitable for new designs requiring regulatory compliance and clear export control status.
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