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API Delevan 6494-016 Equivalent & Substitute Parts
Part Overview
The API Delevan 6494-016 is a laminated core power transformer rated at 25VA with dual primary and secondary windings. This component is classified as obsolete and is no longer in active production. The 6494-016 features dual input voltage capability (115V/230V) and configurable output voltage (parallel 8V or series 16V), making it suitable for chassis-mounted applications requiring galvanic isolation at 4000Vrms.
Due to its obsolete status, sourcing new original inventory of the 6494-016 is subject to availability constraints. Identifying active production equivalents ensures long-term supply chain reliability and access to current manufacturing standards.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Power Rating | 25VA |
| Primary Voltage Options | 115V, 230V |
| Secondary Voltage (Parallel) | 8V |
| Secondary Voltage (Series) | 16V |
| Maximum Output Current (Parallel) | 3.2A |
| Maximum Output Current (Series) | 1.6A |
| Core Type | Laminated |
| Primary Windings | Dual |
| Secondary Windings | Dual |
| Isolation Voltage | 4000Vrms |
| Mounting Type | Chassis Mount |
| Termination Style | Solder, Quick Connect |
| Physical Dimensions (L × W) | 71.44mm × 47.63mm |
| Height (Seated, Max) | 58.74mm |
Substitute Part Grouping Explanation
Substitution of the 6494-016 is based on electrical and mechanical parameter equivalence. The substitute part must satisfy the following criteria:
Electrical Parameters:
- Identical power rating (25VA)
- Matching primary voltage inputs (115V, 230V dual capability)
- Matching secondary voltage outputs in both parallel (8V) and series (16V) configurations
- Equivalent maximum output current specifications (parallel 3.2A, series 1.6A)
- Equivalent isolation voltage rating (4000Vrms)
- Identical winding configuration (dual primary, dual secondary)
Mechanical Parameters:
- Identical core type (laminated)
- Matching physical dimensions (71.44mm L × 47.63mm W)
- Matching seated height (58.74mm maximum)
- Identical mounting type (chassis mount)
- Compatible termination style (solder and quick connect)
The 6494R-016 meets all specified electrical and mechanical parameters and is manufactured by the same original equipment manufacturer (API Delevan Inc.), ensuring form, fit, and functional compatibility.
Parameter Comparison
| Parameter | 6494-016 (Obsolete) | 6494R-016 (Active) | Match Status |
|---|---|---|---|
| Manufacturer | API Delevan Inc. | API Delevan Inc. | Identical |
| Power Rating | 25VA | 25VA | Identical |
| Primary Voltage | 115V, 230V | 115V, 230V | Identical |
| Secondary Voltage (Parallel) | 8V | 8V | Identical |
| Secondary Voltage (Series) | 16V | 16V | Identical |
| Output Current (Parallel, Max) | 3.2A | 3.2A | Identical |
| Output Current (Series, Max) | 1.6A | 1.6A | Identical |
| Core Type | Laminated | Laminated | Identical |
| Primary Windings | Dual | Dual | Identical |
| Secondary Windings | Dual | Dual | Identical |
| Isolation Voltage | 4000Vrms | 4000Vrms | Identical |
| Mounting Type | Chassis Mount | Chassis Mount | Identical |
| Termination Style | Solder, Quick Connect | Solder, Quick Connect | Identical |
| Dimensions (L × W) | 71.44mm × 47.63mm | 71.44mm × 47.63mm | Identical |
| Height (Seated, Max) | 58.74mm | 58.74mm | Identical |
| Product Status | Obsolete | Active | Upgrade Available |
| RoHS Compliance | Non-compliant | ROHS3 Compliant | Improved |
Engineering Selection Recommendations
The 6494R-016 is the direct active production equivalent of the obsolete 6494-016. Both components are manufactured by API Delevan Inc. and provide identical electrical and mechanical performance across all specified parameters.
Selection Basis:
The 6494R-016 is recommended for new designs and replacement applications because it maintains full compatibility with the 6494-016 while offering the following advantages:
- Active Production Status: The 6494R-016 is in active production, ensuring reliable long-term availability and consistent manufacturing quality.
- Regulatory Compliance: The 6494R-016 is ROHS3 compliant and REACH unaffected, meeting current environmental and regulatory requirements. The 6494-016 is RoHS non-compliant.
- Export Classification: The 6494R-016 carries ECCN classification EAR99 with HTSUS code 8504.31.4035, providing clear regulatory documentation for procurement and export purposes.
- Functional Equivalence: All electrical specifications, mechanical dimensions, and termination methods are identical, enabling direct substitution without circuit redesign or mechanical modification.
For applications currently using the 6494-016, transition to the 6494R-016 requires no design changes and provides improved compliance posture.
Frequently Asked Questions (FAQ)
Q: Can the 6494R-016 be used as a direct replacement for the 6494-016 in existing designs?
A: Yes. The 6494R-016 is electrically and mechanically identical to the 6494-016. All voltage ratings, current specifications, winding configurations, physical dimensions, and termination methods are equivalent. Direct substitution is possible without circuit modification or mechanical redesign.
Q: What is the primary difference between the 6494-016 and 6494R-016?
A: The 6494R-016 is the active production successor to the obsolete 6494-016. The primary differences are product status (active versus obsolete) and regulatory compliance (ROHS3 compliant versus non-compliant). Electrical and mechanical specifications are identical.
Q: Are the physical dimensions and mounting footprints identical?
A: Yes. Both the 6494-016 and 6494R-016 share identical dimensions of 71.44mm length × 47.63mm width with a maximum seated height of 58.74mm. Both use chassis mount configuration, ensuring identical PCB layout and mechanical integration.
Q: Do both transformers support the same voltage configurations?
A: Yes. Both transformers feature dual primary windings supporting 115V or 230V input selection and dual secondary windings providing parallel 8V at 3.2A maximum or series 16V at 1.6A maximum output current.
Q: What is the isolation voltage rating for both parts?
A: Both the 6494-016 and 6494R-016 provide 4000Vrms galvanic isolation between primary and secondary windings.
Q: Are the termination methods compatible?
A: Yes. Both transformers use identical termination styles: solder and quick connect. Existing wiring harnesses and connection methods are compatible without modification.
Q: Why should I transition from the 6494-016 to the 6494R-016?
A: The 6494-016 is obsolete and subject to inventory depletion. The 6494R-016 is in active production, ensuring reliable supply chain access. Additionally, the 6494R-016 is ROHS3 compliant and carries current export classification (EAR99), meeting modern regulatory requirements.
Q: Is there any performance difference between the two transformers?
A: No. Both transformers deliver identical electrical performance across all specified parameters: 25VA power rating, voltage outputs, current capacity, isolation voltage, and core characteristics.
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