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TE Connectivity 641209-4 Rectangular Connector Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity 641209-4 is a shrouded vertical connector header designed for through-hole mounting in board-to-cable/wire applications. This rectangular connector features a 4-position configuration with 0.156" (3.96mm) pitch spacing and is part of the MTA-156 series. The connector is classified as Active product status and is suitable for general purpose and industrial applications requiring reliable solder termination with friction lock fastening. Substitute parts are identified to provide alternative sourcing options while maintaining electrical and mechanical compatibility within the MTA-156 connector family.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 4 |
| Pitch - Mating | 0.156" (3.96mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded - 1 Wall |
| Operating Temperature Range | -55°C ~ 105°C |
| Voltage Rating | 600VAC |
| Contact Finish - Mating | Gold |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 641209-4 are identified based on strict equivalence across the following critical parameters:
Electrical Compatibility Parameters:
- Contact type (Male Pin)
- Number of positions (4)
- Pitch spacing (0.156" / 3.96mm)
- Voltage rating (600VAC)
- Operating temperature range (-55°C ~ 105°C)
- Contact finish on mating surface (Gold)
Mechanical Compatibility Parameters:
- Connector type (Header)
- Mounting type (Through Hole)
- Termination method (Solder)
- Shrouding configuration (Shrouded - 1 Wall)
- Fastening type (Friction Lock)
- Insulation material (Thermoplastic, Glass Filled)
- Material flammability rating (UL94 V-0)
Regulatory Compliance Parameters:
- RoHS compliance status
- Moisture Sensitivity Level (MSL 1 - Unlimited)
- ECCN classification (EAR99)
The substitute part 3-641209-4 maintains full equivalence across all electrical and mechanical parameters. The primary distinction is packaging configuration (Bulk versus standard packaging) and minor contact finish specification on the post (Tin versus Tin-Lead).
Parameter Comparison
| Parameter | 641209-4 | 3-641209-4 | Compatibility |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | MTA-156 | MTA-156 | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 4 | 4 | Identical |
| Pitch - Mating | 0.156" (3.96mm) | 0.156" (3.96mm) | Identical |
| Mounting Type | Through Hole | Through Hole | Identical |
| Termination | Solder | Solder | Identical |
| Shrouding | Shrouded - 1 Wall | Shrouded - 1 Wall | Identical |
| Fastening Type | Friction Lock | Friction Lock | Identical |
| Contact Length - Mating | 0.400" (10.16mm) | 0.400" (10.16mm) | Identical |
| Contact Length - Post | 0.125" (3.18mm) | 0.125" (3.18mm) | Identical |
| Overall Contact Length | 0.650" (16.51mm) | 0.650" (16.51mm) | Identical |
| Insulation Height | 0.425" (10.80mm) | 0.425" (10.80mm) | Identical |
| Contact Shape | Circular | Circular | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Functionally Equivalent |
| Contact Material | Copper Alloy | Copper Alloy | Identical |
| Insulation Material | Thermoplastic, Glass Filled | Thermoplastic, Glass Filled | Identical |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Natural | Natural | Identical |
| Current Rating | Varies by Wire Gauge | Varies by Wire Gauge | Identical |
| Voltage Rating | 600VAC | 600VAC | Identical |
| Applications | General Purpose, Industrial | General Purpose, Industrial | Identical |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | Equivalent |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
Both the TE Connectivity 641209-4 and 3-641209-4 are Active product status components manufactured by TE Connectivity AMP Connectors within the MTA-156 series. Selection between these parts is determined by packaging and compliance requirements rather than electrical or mechanical performance differences.
641209-4 is suitable for applications requiring standard packaging configurations with Tin-Lead contact finish on the post. This part maintains RoHS Compliant status and is appropriate for general purpose and industrial applications.
3-641209-4 is suitable for applications requiring bulk packaging with Tin contact finish on the post. This part maintains ROHS3 Compliant status, representing updated RoHS compliance documentation. The bulk packaging configuration provides cost efficiency for high-volume production requirements.
Both parts satisfy UL94 V-0 flammability requirements, operate across the -55°C to 105°C temperature range, and maintain 600VAC voltage rating specifications. The contact finish difference on the post (Tin-Lead versus Tin) does not affect mating surface performance, as both parts feature identical Gold plating on the mating contact surface at 30.0µin thickness.
Frequently Asked Questions (FAQ)
Q: Are the 641209-4 and 3-641209-4 interchangeable in circuit board applications?
A: Yes. Both parts are electrically and mechanically equivalent within the MTA-156 series. They feature identical contact configurations, pitch spacing (0.156"), mounting type (Through Hole), and termination method (Solder). The parts are directly interchangeable in board-to-cable/wire applications.
Q: What is the difference between the contact finish specifications on these parts?
A: The primary difference is the post contact finish: 641209-4 features Tin-Lead finish while 3-641209-4 features Tin finish. Both parts maintain identical Gold plating on the mating contact surface at 30.0µin thickness. The post finish difference does not affect electrical performance or mating compatibility.
Q: How do the packaging configurations differ between these parts?
A: The 641209-4 is supplied in standard packaging, while the 3-641209-4 is supplied in Bulk packaging. Bulk packaging is designed for high-volume production environments and provides cost efficiency for large-quantity orders. Functional performance is identical between packaging configurations.
Q: Are both parts RoHS compliant?
A: Yes. The 641209-4 is RoHS Compliant, and the 3-641209-4 is ROHS3 Compliant. Both designations indicate compliance with Restriction of Hazardous Substances regulations. ROHS3 represents updated compliance documentation reflecting current regulatory standards.
Q: What is the operating temperature range for these connectors?
A: Both parts operate across -55°C to 105°C, making them suitable for industrial and general purpose applications across wide temperature ranges.
Q: Can these connectors be used in high-voltage applications?
A: Both parts are rated for 600VAC, making them suitable for applications requiring this voltage specification. Current rating varies by wire gauge used in the application.
Q: What shrouding configuration do these connectors feature?
A: Both parts feature Shrouded - 1 Wall configuration, providing mechanical protection and polarization guidance during mating operations.
Q: Are these parts suitable for automated assembly processes?
A: Yes. Both parts feature Through Hole mounting type with Solder termination and Friction Lock fastening, making them compatible with standard automated assembly and wave soldering processes.
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