TE Connectivity 640915-2 Quick Connect Female Crimp Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 640915-2 is a 0.205" (5.21mm) Quick Connect Female Crimp Connector designed for 14-16 AWG wire applications. This terminal features non-mating end insulation and is part of the Faston and PIDG series connector family. The component is supplied in Cut Tape (CT) packaging with 871 pieces currently in stock. The part maintains Active product status and is ROHS3 compliant, making it suitable for applications requiring environmental compliance. Equivalent and substitute parts are identified based on identical electrical and mechanical specifications to ensure direct interchangeability in circuit designs and assembly processes.

Substiute Parts

640915-2

TE Connectivity AMP ConnectorsIn Stock: 976640915-2 Datasheet

Current PartRFQ

640915-1

TE Connectivity AMP ConnectorsIn Stock: 6766640915-1 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 640915-2 are identified through strict equivalence of electrical and mechanical parameters. The primary substitution criterion is the maintenance of identical tab dimensions (0.205" width, 0.032" thickness, 0.250" length), wire gauge compatibility (14-16 AWG), gender classification (Female), termination method (Crimp), and insulation configuration (Non-Mating End Insulated). Contact material composition (Brass with Tin finish), overall length (0.800"), and insulation diameter (0.170") must remain constant across substitute parts. Series designation (Faston, PIDG) and base product number (640915) confirm functional equivalence. Packaging format represents the only variable parameter permitted in substitution relationships, as it does not affect electrical or mechanical performance in the application circuit.

Parameter Comparison

Engineering Selection Recommendations

The TE Connectivity 640915-1 (Bulk packaging) serves as a direct electrical and mechanical equivalent to the 640915-2 (Cut Tape packaging). Both parts maintain identical specifications across all critical parameters including tab geometry, wire gauge compatibility, contact material composition, and insulation configuration. Both components carry Active product status and ROHS3 compliance certification, confirming suitability for current manufacturing and environmental regulatory requirements.

Selection between these equivalent parts is determined by packaging and inventory requirements rather than functional performance. The 640915-2 in Cut Tape format provides pre-counted, tape-and-reel packaging suitable for automated assembly processes and smaller quantity requirements. The 640915-1 in Bulk packaging accommodates higher-volume applications and manual assembly operations. The substantially higher inventory level of the 640915-1 (6722 pieces versus 871 pieces) may influence availability and lead time considerations for production planning.

Both parts share identical ECCN (EAR99), HTSUS (8536.90.4000), and MSL (1 - Unlimited) classifications, ensuring equivalent compliance and handling requirements throughout the supply chain and manufacturing environment.

Frequently Asked Questions (FAQ)

Q: Can the 640915-1 (Bulk) be used as a direct replacement for the 640915-2 (Cut Tape)?

A: Yes. The 640915-1 and 640915-2 are electrically and mechanically identical. All critical parameters including tab dimensions (0.205" width, 0.032" thickness, 0.250" length), wire gauge (14-16 AWG), contact material (Brass with Tin finish), and insulation configuration are identical. The only difference is packaging format.

Q: What is the significance of the packaging difference between Cut Tape and Bulk?

A: Cut Tape (CT) packaging provides pre-counted, tape-and-reel format suitable for automated pick-and-place assembly equipment. Bulk packaging accommodates manual assembly processes and higher-volume applications. The electrical and mechanical performance of the terminal remains unchanged regardless of packaging format.

Q: Are both parts ROHS3 compliant?

A: Yes. Both the 640915-2 and 640915-1 carry ROHS3 compliance certification, confirming conformance to Restriction of Hazardous Substances regulations.

Q: What wire gauge range is supported by these connectors?

A: Both parts support 14-16 AWG wire gauge range. The 0.170" (4.32mm) insulation diameter and crimp termination method are optimized for this wire gauge specification.

Q: What is the MSL rating for these terminals?

A: Both parts carry MSL (Moisture Sensitivity Level) rating of 1, indicating unlimited shelf life and no special moisture control requirements during storage or handling.

Q: Can these female connectors be used with male connectors from other manufacturers?

A: Compatibility is determined by the 0.205" (5.21mm) tab width specification. Male connectors with matching tab width and thickness specifications from the Faston and PIDG series are compatible with these female terminals.

Q: What is the base product number relationship?

A: Both the 640915-2 and 640915-1 share the base product number 640915, indicating they are variants of the same core product design with differences limited to packaging format.