TE Connectivity AMP Connectors 640499-2 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 640499-2 is a rectangular connector header designed for through-hole mounting applications. This shrouded 4-position connector operates at 6A current rating and 250VAC voltage rating, with an operating temperature range of -55°C to 105°C. The connector features a 0.165" (4.20mm) pitch configuration with male pin contacts and solder termination. The part is currently active in production. Substitute parts are identified to address inventory availability, compliance requirements, or specific application needs while maintaining electrical and mechanical compatibility.

Substiute Parts

640499-2
TE Connectivity AMP ConnectorsIn Stock: 923640499-2 Datasheet
640499-2
Current Part
2-640499-2
TE Connectivity AMP ConnectorsIn Stock: 19272-640499-2 Datasheet
2-640499-2
Direct

Key Parameters

Parameter Specification
Connector Type Header
Contact Type Male Pin
Number of Positions 4
Number of Rows 2
Pitch - Mating 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Current Rating 6A
Voltage Rating 250VAC
Operating Temperature -55°C ~ 105°C
Contact Finish - Mating Gold
Contact Material Phosphor Bronze
Insulation Material Polyamide (PA), Nylon
Flammability Rating UL94 V-0
Termination Solder

Substitute Part Grouping Explanation

Substitution between the main part 640499-2 and the equivalent part 2-640499-2 is based on identical electrical and mechanical parameters. Both parts maintain the same connector configuration, pitch spacing, contact arrangement, current and voltage ratings, and operating temperature range. The substitution is valid because the parts share the same core specifications for mating interface, mounting methodology, and performance characteristics.

The key parameters that determine substitution eligibility are:

  • Connector type and contact type (Header, Male Pin)
  • Position count and row configuration (4 positions, 2 rows)
  • Pitch and row spacing (0.165" / 4.20mm)
  • Mounting type (Through Hole)
  • Shrouding configuration (Shrouded - 4 Wall)
  • Current and voltage ratings (6A, 250VAC)
  • Operating temperature range (-55°C ~ 105°C)
  • Contact material and mating finish (Phosphor Bronze, Gold)
  • Insulation material and flammability rating (Polyamide/Nylon, UL94 V-0)

Parameter Comparison

Parameter 640499-2 (Main Part) 2-640499-2 (Substitute) Compatibility
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series MR (Miniature Rectangular) MR (Miniature Rectangular) Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 4 4 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.165" (4.20mm) 0.165" (4.20mm) Identical
Row Spacing - Mating 0.165" (4.20mm) 0.165" (4.20mm) Identical
Mounting Type Through Hole Through Hole Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Termination Solder Solder Identical
Fastening Type Latch Lock Latch Lock Identical
Contact Length - Mating 0.220" (5.59mm) 0.220" (5.59mm) Identical
Contact Length - Post 0.150" (3.81mm) 0.150" (3.81mm) Identical
Insulation Height 0.531" (13.50mm) 0.531" (13.50mm) Identical
Contact Shape Circular Circular Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Compatible
Contact Material Phosphor Bronze Phosphor Bronze Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black, Red Black, Red Identical
Current Rating 6A 6A Identical
Voltage Rating 250VAC 250VAC Identical
Contact Finish Thickness - Post 150.0µin (3.81µm) 150.0µin (3.81µm) Identical
Applications General Purpose General Purpose Identical
RoHS Status RoHS non-compliant ROHS3 Compliant Substitute Offers Enhanced Compliance
REACH Status Vendor Undefined REACH Unaffected Substitute Offers Defined Status
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical
ECCN EAR99 EAR99 Identical
HTSUS 8536.69.4040 8536.69.4040 Identical

Engineering Selection Recommendations

The substitute part 2-640499-2 is electrically and mechanically equivalent to the main part 640499-2 across all critical connector specifications. Both parts are active products from TE Connectivity AMP Connectors and maintain identical performance characteristics for mating interface, current handling, voltage rating, and operating temperature range.

The primary distinction between the parts is compliance status. The substitute part 2-640499-2 is ROHS3 compliant with REACH Unaffected status, whereas the main part 640499-2 is RoHS non-compliant with vendor-undefined REACH status. The substitute part also features a post contact finish of Tin instead of Tin-Lead, which aligns with RoHS3 requirements.

Selection between these parts should be based on regulatory compliance requirements for the end application. Applications requiring RoHS3 compliance should utilize part 2-640499-2. Applications without RoHS compliance constraints may use either part based on inventory availability. The substitute part offers higher inventory availability at 1859 pieces compared to 889 pieces for the main part.

Frequently Asked Questions (FAQ)

Q: Are the 640499-2 and 2-640499-2 connectors mechanically interchangeable?

A: Yes. Both connectors share identical mechanical specifications including pitch (0.165" / 4.20mm), row spacing (0.165" / 4.20mm), number of positions (4), number of rows (2), mounting type (Through Hole), shrouding configuration (Shrouded - 4 Wall), and contact dimensions. They are directly interchangeable in board-level applications.

Q: Are the 640499-2 and 2-640499-2 connectors electrically interchangeable?

A: Yes. Both connectors maintain identical electrical specifications including current rating (6A), voltage rating (250VAC), operating temperature range (-55°C to 105°C), contact material (Phosphor Bronze), and mating contact finish (Gold). They perform identically in electrical applications.

Q: What is the difference between the contact finishes on the post?

A: The main part 640499-2 features Tin-Lead post contact finish, while the substitute part 2-640499-2 features Tin post contact finish. This difference reflects the RoHS3 compliance status of the substitute part, which eliminates lead content. Both finishes provide equivalent electrical and mechanical performance for solder termination.

Q: Why should I select the 2-640499-2 substitute over the 640499-2?

A: The substitute part 2-640499-2 should be selected when RoHS3 compliance is required for the end application. The substitute part also offers higher inventory availability. Both parts are functionally equivalent for applications without specific compliance constraints.

Q: Can I use the 640499-2 in applications requiring RoHS3 compliance?

A: No. The main part 640499-2 is RoHS non-compliant. Applications requiring RoHS3 compliance must use the substitute part 2-640499-2.

Q: Are there any performance differences between these connectors?

A: No. Both connectors deliver identical performance across all electrical and mechanical parameters including current handling, voltage rating, operating temperature range, contact resistance characteristics, and mechanical durability.

Q: What is the REACH status difference between these parts?

A: The main part 640499-2 has vendor-undefined REACH status. The substitute part 2-640499-2 has REACH Unaffected status, indicating that the substance of concern restrictions do not apply to this part. For applications requiring defined REACH compliance documentation, the substitute part is the appropriate selection.

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