TE Connectivity 640271-1 Ring Terminal Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 640271-1 is a non-insulated ring terminal connector designed for circular stud applications. This component features a 10 stud configuration and accommodates wire gauges from 18-22 AWG using crimp termination. The part is classified as obsolete, which necessitates identification of active equivalent alternatives to maintain supply chain continuity and ensure design compatibility in applications requiring this terminal type.

Substiute Parts

640271-1
TE Connectivity AMP ConnectorsIn Stock: 1010640271-1 Datasheet
640271-1
Current Part
640271-3
TE Connectivity AMP ConnectorsIn Stock: 125232640271-3 Datasheet
640271-3
Direct

Key Parameters

Parameter Specification
Manufacturer TE Connectivity AMP Connectors
Category Terminals
Terminal Type Circular
Stud/Tab Size 10 Stud
Wire Gauge 18-22 AWG
Termination Method Crimp
Insulation Type Non-Insulated
Contact Material Steel
Contact Finish Tin
Thickness 0.025" (0.64mm)
Width - Outer Edges 0.370" (9.40mm)
Length - Overall 0.772" (19.61mm)
Insulation Diameter 0.080" ~ 0.120" (2.03mm ~ 3.05mm)
Features Inner Teeth, Serrated Termination
Mounting Type Free Hanging (In-Line)

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 640271-1 is determined by strict equivalence across all electrical and mechanical parameters. The substitute part must maintain identical specifications in the following critical areas:

Electrical Parameters: Wire gauge range (18-22 AWG), stud size (10 Stud), contact material (Steel), and contact finish (Tin) must be identical to ensure proper electrical connection and current-carrying capacity.

Mechanical Parameters: Terminal type (Circular), insulation diameter (0.080" ~ 0.120"), thickness (0.025"), width (0.370"), and overall length (0.772") must match precisely to ensure physical compatibility with mating components and mounting structures.

Functional Parameters: Termination method (Crimp), insulation type (Non-Insulated), features (Inner Teeth, Serrated Termination), and mounting type (Free Hanging In-Line) must be identical to maintain functional equivalence.

The substitute part 640271-3 satisfies all these criteria while offering the advantage of active product status and improved regulatory compliance.

Parameter Comparison

Parameter 640271-1 (Main Part) 640271-3 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Category Terminals Terminals Identical
Terminal Type Circular Circular Identical
Stud/Tab Size 10 Stud 10 Stud Identical
Wire Gauge 18-22 AWG 18-22 AWG Identical
Termination Method Crimp Crimp Identical
Insulation Type Non-Insulated Non-Insulated Identical
Contact Material Steel Steel Identical
Contact Finish Tin Tin Identical
Thickness 0.025" (0.64mm) 0.025" (0.64mm) Identical
Width - Outer Edges 0.370" (9.40mm) 0.370" (9.40mm) Identical
Length - Overall 0.772" (19.61mm) 0.772" (19.61mm) Identical
Insulation Diameter 0.080" ~ 0.120" (2.03mm ~ 3.05mm) 0.080" ~ 0.120" (2.03mm ~ 3.05mm) Identical
Features Inner Teeth, Serrated Termination Inner Teeth, Serrated Termination Identical
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Identical
Product Status Obsolete Active Different
Packaging Not specified Cut Tape (CT) Different
RoHS Status RoHS non-compliant ROHS3 Compliant Different

Engineering Selection Recommendations

The TE Connectivity 640271-3 serves as the direct functional equivalent to the obsolete 640271-1 model. Both parts share identical electrical and mechanical specifications, ensuring drop-in compatibility in applications originally designed for the 640271-1.

Product Status Consideration: The 640271-1 is classified as obsolete, indicating discontinued manufacturing and limited availability. The 640271-3 maintains active product status with significantly higher inventory levels (125,185 pieces versus 949 pieces), providing reliable long-term supply chain access.

Regulatory Compliance: The 640271-3 achieves ROHS3 compliance, whereas the 640271-1 is RoHS non-compliant. For applications subject to RoHS regulations or requiring compliance documentation, the 640271-3 is the appropriate selection. The REACH status differs between parts, with 640271-3 listed as Vendor Undefined; however, both parts share identical ECCN (EAR99) and HTSUS (8536.90.4000) classifications.

Packaging Availability: The 640271-3 is supplied in Cut Tape (CT) packaging, which is standard for high-volume component distribution and automated assembly processes.

Frequently Asked Questions (FAQ)

Q: Can the 640271-3 be used as a direct replacement for the 640271-1?

A: Yes. The 640271-3 is electrically and mechanically identical to the 640271-1 across all specified parameters, including wire gauge, stud size, contact material, dimensions, and termination method. No design modifications are required for substitution.

Q: What is the primary reason to transition from 640271-1 to 640271-3?

A: The 640271-1 is obsolete with limited remaining inventory. The 640271-3 is an active product with substantially higher availability, ensuring consistent supply for current and future production requirements.

Q: Are there any compliance differences between these parts?

A: Yes. The 640271-3 is ROHS3 compliant, while the 640271-1 is RoHS non-compliant. For applications requiring RoHS certification or operating in regulated markets, the 640271-3 is the appropriate choice.

Q: Does packaging differ between these parts?

A: Yes. The 640271-3 is supplied in Cut Tape (CT) packaging. The original packaging specification for 640271-1 is not provided in the technical data. Cut Tape packaging is standard for automated assembly and high-volume applications.

Q: Are the mechanical dimensions identical?

A: Yes. Both parts have identical thickness (0.025"), width (0.370"), overall length (0.772"), and insulation diameter range (0.080" ~ 0.120"). Physical compatibility with mating components and mounting structures is maintained.

Q: What wire gauges are supported by the 640271-3?

A: The 640271-3 supports 18-22 AWG wire gauges, identical to the 640271-1. The insulation diameter range of 0.080" ~ 0.120" accommodates this wire gauge specification.

Q: Is the 640271-3 suitable for applications requiring non-insulated terminals?

A: Yes. The 640271-3 is a non-insulated terminal, matching the specification of the 640271-1. Both parts feature inner teeth and serrated termination for secure crimp connections.

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