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TE Connectivity 640271-1 Ring Terminal Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 640271-1 is a non-insulated ring terminal connector designed for circular stud applications. This component features a 10 stud configuration and accommodates wire gauges from 18-22 AWG using crimp termination. The part is classified as obsolete, which necessitates identification of active equivalent alternatives to maintain supply chain continuity and ensure design compatibility in applications requiring this terminal type.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Manufacturer | TE Connectivity AMP Connectors |
| Category | Terminals |
| Terminal Type | Circular |
| Stud/Tab Size | 10 Stud |
| Wire Gauge | 18-22 AWG |
| Termination Method | Crimp |
| Insulation Type | Non-Insulated |
| Contact Material | Steel |
| Contact Finish | Tin |
| Thickness | 0.025" (0.64mm) |
| Width - Outer Edges | 0.370" (9.40mm) |
| Length - Overall | 0.772" (19.61mm) |
| Insulation Diameter | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) |
| Features | Inner Teeth, Serrated Termination |
| Mounting Type | Free Hanging (In-Line) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 640271-1 is determined by strict equivalence across all electrical and mechanical parameters. The substitute part must maintain identical specifications in the following critical areas:
Electrical Parameters: Wire gauge range (18-22 AWG), stud size (10 Stud), contact material (Steel), and contact finish (Tin) must be identical to ensure proper electrical connection and current-carrying capacity.
Mechanical Parameters: Terminal type (Circular), insulation diameter (0.080" ~ 0.120"), thickness (0.025"), width (0.370"), and overall length (0.772") must match precisely to ensure physical compatibility with mating components and mounting structures.
Functional Parameters: Termination method (Crimp), insulation type (Non-Insulated), features (Inner Teeth, Serrated Termination), and mounting type (Free Hanging In-Line) must be identical to maintain functional equivalence.
The substitute part 640271-3 satisfies all these criteria while offering the advantage of active product status and improved regulatory compliance.
Parameter Comparison
| Parameter | 640271-1 (Main Part) | 640271-3 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Category | Terminals | Terminals | Identical |
| Terminal Type | Circular | Circular | Identical |
| Stud/Tab Size | 10 Stud | 10 Stud | Identical |
| Wire Gauge | 18-22 AWG | 18-22 AWG | Identical |
| Termination Method | Crimp | Crimp | Identical |
| Insulation Type | Non-Insulated | Non-Insulated | Identical |
| Contact Material | Steel | Steel | Identical |
| Contact Finish | Tin | Tin | Identical |
| Thickness | 0.025" (0.64mm) | 0.025" (0.64mm) | Identical |
| Width - Outer Edges | 0.370" (9.40mm) | 0.370" (9.40mm) | Identical |
| Length - Overall | 0.772" (19.61mm) | 0.772" (19.61mm) | Identical |
| Insulation Diameter | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) | 0.080" ~ 0.120" (2.03mm ~ 3.05mm) | Identical |
| Features | Inner Teeth, Serrated Termination | Inner Teeth, Serrated Termination | Identical |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Identical |
| Product Status | Obsolete | Active | Different |
| Packaging | Not specified | Cut Tape (CT) | Different |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Different |
Engineering Selection Recommendations
The TE Connectivity 640271-3 serves as the direct functional equivalent to the obsolete 640271-1 model. Both parts share identical electrical and mechanical specifications, ensuring drop-in compatibility in applications originally designed for the 640271-1.
Product Status Consideration: The 640271-1 is classified as obsolete, indicating discontinued manufacturing and limited availability. The 640271-3 maintains active product status with significantly higher inventory levels (125,185 pieces versus 949 pieces), providing reliable long-term supply chain access.
Regulatory Compliance: The 640271-3 achieves ROHS3 compliance, whereas the 640271-1 is RoHS non-compliant. For applications subject to RoHS regulations or requiring compliance documentation, the 640271-3 is the appropriate selection. The REACH status differs between parts, with 640271-3 listed as Vendor Undefined; however, both parts share identical ECCN (EAR99) and HTSUS (8536.90.4000) classifications.
Packaging Availability: The 640271-3 is supplied in Cut Tape (CT) packaging, which is standard for high-volume component distribution and automated assembly processes.
Frequently Asked Questions (FAQ)
Q: Can the 640271-3 be used as a direct replacement for the 640271-1?
A: Yes. The 640271-3 is electrically and mechanically identical to the 640271-1 across all specified parameters, including wire gauge, stud size, contact material, dimensions, and termination method. No design modifications are required for substitution.
Q: What is the primary reason to transition from 640271-1 to 640271-3?
A: The 640271-1 is obsolete with limited remaining inventory. The 640271-3 is an active product with substantially higher availability, ensuring consistent supply for current and future production requirements.
Q: Are there any compliance differences between these parts?
A: Yes. The 640271-3 is ROHS3 compliant, while the 640271-1 is RoHS non-compliant. For applications requiring RoHS certification or operating in regulated markets, the 640271-3 is the appropriate choice.
Q: Does packaging differ between these parts?
A: Yes. The 640271-3 is supplied in Cut Tape (CT) packaging. The original packaging specification for 640271-1 is not provided in the technical data. Cut Tape packaging is standard for automated assembly and high-volume applications.
Q: Are the mechanical dimensions identical?
A: Yes. Both parts have identical thickness (0.025"), width (0.370"), overall length (0.772"), and insulation diameter range (0.080" ~ 0.120"). Physical compatibility with mating components and mounting structures is maintained.
Q: What wire gauges are supported by the 640271-3?
A: The 640271-3 supports 18-22 AWG wire gauges, identical to the 640271-1. The insulation diameter range of 0.080" ~ 0.120" accommodates this wire gauge specification.
Q: Is the 640271-3 suitable for applications requiring non-insulated terminals?
A: Yes. The 640271-3 is a non-insulated terminal, matching the specification of the 640271-1. Both parts feature inner teeth and serrated termination for secure crimp connections.
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