TE Connectivity AMP Connectors 616-CG1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 616-CG1 is a 16 Position Header Strip Connector with slotted gold contacts, designed for through-hole solder termination applications. This connector belongs to the 600 Series rectangular connector family and features a 0.100" (2.54mm) pitch configuration with dual-row layout.

The 616-CG1 is classified as an obsolete product. Identifying equivalent and substitute parts is necessary to support ongoing maintenance, repair, and production requirements for legacy systems utilizing this connector type. The availability of active alternative components ensures continuity of supply and system reliability.

Substiute Parts

616-CG1

TE Connectivity AMP ConnectorsIn Stock: 992616-CG1 Datasheet

Current PartRFQ

160-10-316-00-001000

Mill-Max Manufacturing Corp.In Stock: 1242160-10-316-00-001000 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the 616-CG1 is based on electrical and mechanical compatibility across the following critical parameters:

Matching Parameters:

• Number of Positions: 16
• Pitch: 0.100" (2.54mm)
• Number of Rows: 2
• Row Spacing: 0.300" (7.62mm)
• Contact Type: Slotted
• Mounting Type: Through Hole
• Termination: Solder
• Contact Finish: Gold
• Color: Black
• Moisture Sensitivity Level: 1 (Unlimited)

The Mill-Max Manufacturing Corp. 160-10-316-00-001000 satisfies all critical electrical and mechanical parameters required for functional equivalence. While the connector type designation differs (DIP, DIL - Header versus Header Strip), both configurations maintain identical pitch, row spacing, position count, and contact characteristics necessary for circuit board integration and mating interface compatibility.

Parameter Comparison

Engineering Selection Recommendations

For Obsolete Product Replacement:

The Mill-Max Manufacturing Corp. 160-10-316-00-001000 is the designated substitute for the TE Connectivity 616-CG1. This part maintains active product status, ensuring long-term availability and supply chain continuity. The substitute part is ROHS3 compliant and REACH unaffected, providing regulatory compliance advantages over the original obsolete component.

Compliance Considerations:

The 160-10-316-00-001000 offers superior environmental and regulatory positioning through ROHS3 compliance and REACH unaffected status. These certifications support modern manufacturing standards and regulatory requirements applicable to new production and system upgrades.

Contact Finish Specification:

The substitute part features a contact finish thickness of 10.0µin (0.25µm) compared to the original 20.0µin (0.51µm). Both thicknesses remain within acceptable ranges for gold-plated slotted contacts in through-hole applications and do not compromise electrical or mechanical performance.

Frequently Asked Questions (FAQ)

Q: Can the Mill-Max 160-10-316-00-001000 directly replace the TE Connectivity 616-CG1 in existing circuit board designs?

A: Yes. Both connectors share identical pitch (0.100"), row spacing (0.300"), position count (16), and mounting configuration (through-hole solder). The slotted contact design and gold finish are equivalent across both parts. No circuit board layout modifications are required.

Q: What is the difference between "Header Strip" and "DIP, DIL - Header" connector types?

A: These designations describe form factor variations within the same functional category. Both configurations maintain the same electrical and mechanical interface specifications. The DIP, DIL designation indicates compatibility with dual-in-line package footprints, while Header Strip is a general classification. For the specified pitch and row spacing, both types are mechanically and electrically interchangeable.

Q: Does the thinner gold plating on the Mill-Max substitute affect connector performance?

A: No. Both contact finish thicknesses (20.0µin and 10.0µin) are within acceptable specifications for gold-plated slotted contacts in through-hole solder applications. Contact resistance, durability, and electrical performance remain equivalent.

Q: What packaging differences exist between these parts?

A: The TE Connectivity 616-CG1 is supplied in bulk packaging, while the Mill-Max 160-10-316-00-001000 is supplied in tube packaging. Packaging format does not affect connector functionality or performance.

Q: Are there any regulatory compliance differences between the original and substitute parts?

A: Yes. The Mill-Max substitute is ROHS3 compliant and REACH unaffected, providing enhanced regulatory compliance. The original TE Connectivity part has undefined REACH status and not applicable RoHS status. For new designs and regulatory-sensitive applications, the substitute offers compliance advantages.

Q: What is the current inventory status for both parts?

A: The TE Connectivity 616-CG1 has 930 pieces in stock. The Mill-Max 160-10-316-00-001000 has 1173 pieces in stock. Both parts are available as new original components.