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Equivalent & Substitute Parts for 5TT 100-R Glass Cartridge Fuse
Part Overview
The Bel Fuse Inc. 5TT 100-R is a 100 mA, 250 V AC/DC glass cartridge fuse in 5mm x 20mm form factor with slow-blow response characteristics. This component is classified as obsolete, necessitating identification of active equivalent and substitute parts that maintain electrical and mechanical compatibility for continued system operation and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Current Rating | 100 mA |
| Voltage Rating (AC) | 250 V |
| Fuse Type | Cartridge, Glass |
| Package / Case | 5mm x 20mm |
| Response Time | Slow Blow |
| Mounting Type | Requires Holder |
| Operating Temperature Range | -55°C ~ 125°C |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility is determined by strict adherence to the following parameters:
- Current Rating: 100 mA (exact match required)
- Voltage Rating: 250 V AC (exact match required)
- Package / Case: 5mm x 20mm (exact match required)
- Fuse Type: Cartridge, Glass (exact match required)
- Response Time: Slow Blow (exact match required)
- Mounting Type: Requires Holder (exact match required)
All substitute parts listed below satisfy these core electrical and mechanical compatibility criteria. Variations in breaking capacity, melting I²t, DC cold resistance, and approval agencies are permitted within the scope of equivalent substitution, as these parameters do not affect form-factor compatibility or primary circuit protection function at the specified current and voltage ratings.
Parameter Comparison
| Manufacturer Part Number | Manufacturer | Current Rating (mA) | Voltage Rating (V AC) | Package | Response Time | Breaking Capacity @ Rated Voltage | Melting I²t | DC Cold Resistance (Ω) | Product Status | Approval Agency |
|---|---|---|---|---|---|---|---|---|---|---|
| 5TT 100-R | Bel Fuse Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 100A | 0.137 | 18.8 | Obsolete | CE, CSA, cULus |
| 0239.100MXP | Littelfuse Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.055 | 17.3425 | Active | CE, UL |
| 0034.3107 | SCHURTER Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.107 | — | Active | CCC, cURus, VDE |
| 0034.3762 | SCHURTER Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.128 | — | Active | cULus |
| 0034.5607.11 | SCHURTER Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.107 | — | Active | cURus, VDE |
| 0034.5607.22 | SCHURTER Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.107 | — | Active | cURus, VDE |
| 0218.100HXP | Littelfuse Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.0482 | 8.905 | Active | CCC, CE, CSA, K-MARK, SEMKO, UL, VDE |
| 0218.100MXP | Littelfuse Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.0482 | 8.905 | Active | CCC, CE, CSA, K-MARK, SEMKO, UL, VDE |
| 0219.100MXAP | Littelfuse Inc. | 100 | 250 | 5mm x 20mm | Slow Blow | 150A | 0.079 | 6.018 | Active | CE, SEMKO, UL |
| BK/GDC-100MA | Eaton - Electronics Division | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.045 | 2.8 | Active | cULus, IMQ |
| BK/S506-100-R | Eaton - Electronics Division | 100 | 250 | 5mm x 20mm | Slow Blow | 35A | 0.045 | 2.8 | Active | BSI, CCC, CSA, IMQ, SEMKO, UR, VDE |
Engineering Selection Recommendations
All listed substitute parts are active products with current manufacturing status, providing supply chain continuity for the obsolete 5TT 100-R. Selection among equivalents should prioritize:
Compliance Alignment: The 0218.100HXP and 0218.100MXP (Littelfuse 218 series) offer the broadest approval agency coverage, including CCC, CE, CSA, K-MARK, SEMKO, UL, and VDE certifications, matching or exceeding the original part's regulatory scope.
Regional Certification Requirements: For applications requiring specific regional approvals, the BK/S506-100-R (Eaton S506 series) provides BSI, CCC, CSA, IMQ, SEMKO, UR, and VDE certifications, supporting global deployment scenarios.
Availability and Inventory: The 0218.100MXP maintains the highest inventory level (10,490 units), ensuring procurement reliability. The 0239.100MXP (Littelfuse 239 series) and 0219.100MXAP (Littelfuse 219XA series) provide secondary sourcing options with substantial stock levels.
Electrical Performance Consistency: All substitutes maintain the 100 mA current rating and 250 V AC voltage specification. Variations in breaking capacity (35A to 150A) and melting I²t values do not affect compatibility in standard circuit protection applications operating within the specified electrical parameters.
Frequently Asked Questions (FAQ)
Q: Can I substitute the 5TT 100-R with any of the listed parts without circuit modification?
A: Yes. All listed substitute parts share identical current rating (100 mA), voltage rating (250 V AC), package dimensions (5mm x 20mm), fuse type (cartridge, glass), response time (slow blow), and mounting requirement (holder). Physical and electrical compatibility is maintained across all substitutes.
Q: What is the difference between the Littelfuse 218 and 219XA series fuses?
A: Both series meet the core substitution criteria. The 219XA series (0219.100MXAP) features a higher breaking capacity (150A versus 35A) and lower DC cold resistance (6.018 Ω versus 8.905 Ω). Selection depends on application-specific breaking capacity requirements and circuit impedance characteristics.
Q: Are there packaging differences between substitute options?
A: The 0034.5607.22 is supplied in Tape & Reel (TR) format, suitable for automated assembly processes. All other substitutes are supplied in Bulk packaging. Form-factor and electrical specifications remain identical regardless of packaging format.
Q: Which substitute offers the best regulatory coverage for international applications?
A: The 0218.100HXP and 0218.100MXP provide the most comprehensive approval agency coverage with CCC, CE, CSA, K-MARK, SEMKO, UL, and VDE certifications, supporting deployment across North American, European, and Asian markets.
Q: How do melting I²t values affect substitution suitability?
A: Melting I²t values indicate thermal energy absorption characteristics. Variations among substitutes (0.045 to 0.137) reflect different fuse element designs but do not affect compatibility at the specified 100 mA rating. All substitutes are qualified for the same circuit protection function.
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