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Equivalent & Substitute Parts for 5MT 4-R Fuse Cartridge
Part Overview
The Bel Fuse Inc. 5MT 4-R is a 4A 125VAC glass cartridge fuse in 5mm x 20mm form factor, designed for circuits requiring medium-blow response characteristics. This part is classified as obsolete, necessitating identification of active equivalent and substitute components from current manufacturers. Substitute parts must maintain electrical compatibility within the specified voltage and current ratings while accommodating mechanical and performance variations inherent to different fuse technologies and manufacturers.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Current Rating | 4 A |
| Voltage Rating (AC) | 125 V |
| Package / Case | 5mm x 20mm |
| Fuse Type | Cartridge, Glass |
| Response Time | Medium Blow |
| Mounting Type | Requires Holder |
| Breaking Capacity @ Rated Voltage | 10kA |
| Operating Temperature Range | -55°C ~ 125°C |
| RoHS Status | ROHS3 Compliant |
Substitute Part Grouping Explanation
Substitution eligibility is determined by the following criteria:
Primary Compatibility Requirements:
- Current Rating: 4 A (exact match required)
- Package / Case: 5mm x 20mm (exact match required)
- Mounting Type: Requires Holder (exact match required)
- Voltage Rating (AC): 125 V minimum (equal or higher acceptable)
- RoHS Status: ROHS3 Compliant (required)
Secondary Variation Parameters:
- Fuse Type: Glass or Ceramic cartridge acceptable
- Response Time: Medium Blow or Slow Blow acceptable
- Breaking Capacity: Variation permitted within rated voltage
- Melting I²t: Variation permitted based on response time classification
- DC Cold Resistance: Variation permitted within operational limits
Substitute parts are grouped into two categories: direct equivalents maintaining identical electrical characteristics, and functional substitutes accommodating technology or response time variations while preserving circuit protection function.
Parameter Comparison
| Parameter | 5MT 4-R (Bel Fuse) | 0233004.MXP (Littelfuse) | 0239004.HXP (Littelfuse) | 0234004.MXP (Littelfuse) | BK1/GMC-4-R (Eaton) |
|---|---|---|---|---|---|
| Manufacturer | Bel Fuse Inc. | Littelfuse Inc. | Littelfuse Inc. | Littelfuse Inc. | Eaton - Electronics Division |
| Current Rating (Amps) | 4 A | 4 A | 4 A | 4 A | 4 A |
| Voltage Rating - AC | 125 V | 125 V | 125 V | 250 V | 125 V |
| Fuse Type | Cartridge, Glass | Cartridge, Glass | Cartridge, Glass | Cartridge, Ceramic | Cartridge, Glass |
| Response Time | Medium Blow | Medium Blow | Slow Blow | Medium Blow | Medium Blow |
| Package / Case | 5mm x 20mm | 5mm x 20mm | 5mm x 20mm | 5mm x 20mm | 5mm x 20mm |
| Breaking Capacity @ Rated Voltage | 10kA | 10kA | 10kA | 200A | 10kA |
| Melting I²t | 99 | 51.61 | 270.703 | 10.37 | 36 |
| DC Cold Resistance (Ohms) | 0.022 | 0.0293 | 0.0312 | 0.0304 | 0.019 |
| Operating Temperature | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | Not specified |
| Product Status | Obsolete | Active | Active | Active | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Approval Agency | CE, CSA, cURus, PSE | CE, CSA, KC, PSE, UL | CE, CSA, KC, PSE, UL | CE, CSA, K-MARK, PSE, UL | CSA, KC, MITI, UL |
Engineering Selection Recommendations
Direct Equivalents (Preferred for 125V AC Circuits):
The Littelfuse 0233004.MXP and Eaton BK1/GMC-4-R are direct functional equivalents to the 5MT 4-R. Both maintain 4A current rating, 125V AC voltage rating, medium-blow response time, and 5mm x 20mm package dimensions. All three parts carry ROHS3 compliance and equivalent thermal operating ranges. The 0233004.MXP offers the broadest regulatory approval coverage (CE, CSA, KC, PSE, UL) and highest current inventory availability (5100 pcs). The BK1/GMC-4-R provides equivalent performance with CSA, KC, MITI, and UL certifications.
Slow-Blow Alternative (For Inrush Current Applications):
The Littelfuse 0239004.HXP maintains identical voltage, current, and package specifications but provides slow-blow response characteristics (Melting I²t: 270.703 versus 99 for the original). This substitute is appropriate for circuits experiencing transient inrush currents or requiring extended response time before fuse operation. Regulatory approvals include CE, CSA, KC, PSE, and UL.
Higher Voltage Rated Alternative (For Dual-Voltage Circuits):
The Littelfuse 0234004.MXP is rated for 250V AC operation while maintaining 4A current rating and 5mm x 20mm package form factor. This ceramic cartridge fuse is suitable for circuits designed to operate across 125V and 250V supply ranges. The ceramic construction provides lower melting I²t (10.37) and higher breaking capacity (200A) compared to glass alternatives. This part carries CE, CSA, K-MARK, PSE, and UL approvals.
Selection Criteria:
- For direct replacement in 125V AC circuits: Select 0233004.MXP or BK1/GMC-4-R
- For circuits with inrush current requirements: Select 0239004.HXP
- For dual-voltage or 250V AC circuits: Select 0234004.MXP
- All substitutes maintain ROHS3 compliance and equivalent thermal operating specifications
Frequently Asked Questions (FAQ)
Q: Can the 0234004.MXP (250V rated) be used in a 125V AC circuit?
A: Yes. The 0234004.MXP is rated for 250V AC operation and is therefore suitable for 125V AC circuits. Higher voltage ratings provide additional safety margin. However, the ceramic construction and lower melting I²t (10.37) differ from the original glass cartridge design. Verify circuit protection requirements before substitution.
Q: What is the difference between medium-blow and slow-blow response times?
A: Medium-blow fuses (5MT 4-R, 0233004.MXP, BK1/GMC-4-R) operate with standard response characteristics suitable for general-purpose circuits. Slow-blow fuses (0239004.HXP) tolerate brief overcurrent transients before operation, appropriate for circuits with inrush currents or motor startup conditions. Melting I²t values quantify this difference: higher values indicate slower response.
Q: Are all substitute parts mechanically compatible with the original fuse holder?
A: Yes. All substitute parts maintain the 5mm x 20mm cartridge package dimension and require holder mounting. Physical installation is identical. Verify holder specifications match the 5mm x 20mm standard before installation.
Q: Which substitute offers the best regulatory coverage?
A: The Littelfuse 0233004.MXP carries the broadest approval agency certifications (CE, CSA, KC, PSE, UL) and maintains direct electrical equivalence to the 5MT 4-R. This part is recommended for applications requiring comprehensive regulatory compliance documentation.
Q: Can glass and ceramic cartridge fuses be interchanged?
A: Glass and ceramic cartridges differ in construction, breaking capacity, and melting characteristics. The 0234004.MXP ceramic fuse provides 200A breaking capacity versus 10kA for glass alternatives. Substitution is permitted only when circuit protection requirements accommodate these performance variations. Consult circuit design specifications before interchanging fuse types.
Q: What inventory status should influence substitution decisions?
A: All substitute parts are classified as active products with substantial inventory availability (0233004.MXP: 5100 pcs, 0239004.HXP: 6788 pcs, 0234004.MXP: 4345 pcs, BK1/GMC-4-R: 662 pcs). The original 5MT 4-R is obsolete with no new production. Active substitutes ensure long-term supply chain continuity.
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