TE Connectivity 5745828-1 D-Sub Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 5745828-1 is a 9-position D-Sub plug connector with right-angle solder termination, belonging to the AMPLIMITE HD-20 series. This connector features male pins, through-hole mounting, and is designed for signal applications with a 6A current rating and 125V voltage rating. The part is classified as obsolete, making identification of equivalent and substitute components necessary for ongoing system support and procurement planning. Substitute parts maintain core functional compatibility while offering active product status and improved availability.

Substiute Parts

5745828-1
TE Connectivity AMP ConnectorsIn Stock: 10145745828-1 Datasheet
5745828-1
Current Part
5747467-1
TE Connectivity AMP ConnectorsIn Stock: 14885747467-1 Datasheet
5747467-1
Direct
5745001-3
TE Connectivity AMP ConnectorsIn Stock: 15595745001-3 Datasheet
5745001-3
Similar
DEPL09P565GTXLF
Amphenol ICC (FCI)In Stock: 795DEPL09P565GTXLF Datasheet
DEPL09P565GTXLF
Similar

Key Parameters

Parameter Value
Connector Style D-Sub
Connector Type Plug, Male Pins
Number of Positions 9
Number of Rows 2
Shell Size, Connector Layout 1 (DE, E)
Mounting Type Through Hole, Right Angle
Termination Solder
Contact Type Signal
Contact Finish Gold
Current Rating 6A
Voltage Rating 125V
Operating Temperature Range -55°C ~ 105°C
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 5745828-1 is determined by strict alignment with the following core parameters: connector style (D-Sub), connector type (plug with male pins), position count (9), row configuration (2), shell size (1/DE/E), mounting method (through-hole right-angle), and termination type (solder). All substitute parts must maintain these dimensional and functional specifications to ensure mechanical and electrical compatibility within the host system.

The three identified substitute parts are grouped into two categories based on substitution relationship strength:

Direct Manufacturer Substitute (TE Connectivity): Part 5747467-1 represents the active-status equivalent from the same manufacturer, maintaining identical connector geometry and electrical specifications while offering improved product availability.

Similar Manufacturer Substitutes: Parts 5745001-3 (TE Connectivity, AMPLIMITE HDJ-20 series) and DEPL09P565GTXLF (Amphenol ICC/FCI, DP series) provide functional alternatives from established D-Sub connector manufacturers. These parts satisfy core dimensional and electrical requirements but introduce variations in secondary parameters such as backset spacing, current rating, voltage rating, and flange configuration that must be evaluated against specific application requirements.

Parameter Comparison

Parameter 5745828-1 (Main) 5747467-1 (Direct Substitute) 5745001-3 (Similar) DEPL09P565GTXLF (Similar)
Manufacturer TE Connectivity AMP TE Connectivity AMP TE Connectivity AMP Amphenol ICC (FCI)
Series AMPLIMITE HD-20 AMPLIMITE HD-20 AMPLIMITE HDJ-20 DP
Product Status Obsolete Active Active Active
Connector Type Plug, Male Pins Plug, Male Pins Plug, Male Pins Plug, Male Pins
Number of Positions 9 9 9 9
Number of Rows 2 2 2 2
Shell Size, Connector Layout 1 (DE, E) 1 (DE, E) 1 (DE, E) 1 (DE, E)
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Through Hole, Right Angle Through Hole, Right Angle
Termination Solder Solder Solder Solder
Contact Type Signal Signal Signal Signal
Contact Finish Gold (Flash) Gold (Flash) Gold (Flash) Gold, GXT™ (30.0µin)
Backset Spacing 0.478" (12.14mm) 0.590" (14.99mm) 0.590" (14.99mm) 0.406" (10.30mm)
Current Rating 6A 6A Not Specified 7.5A per Contact
Voltage Rating 125V 125V Not Specified 1000V
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C Not Specified -55°C ~ 125°C
RoHS Status ROHS3 Compliant RoHS Compliant RoHS Compliant RoHS Compliant
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
Flange Feature Housing/Shell (Unthreaded) Housing/Shell (Unthreaded) Housing/Shell (Unthreaded) Board Side (M3)

Engineering Selection Recommendations

5747467-1 (Direct Substitute - Recommended for Direct Replacement)

Part 5747467-1 is the primary substitute for the obsolete 5745828-1. Both components share identical connector specifications, electrical ratings (6A, 125V), operating temperature range (-55°C ~ 105°C), and RoHS compliance status. The 5747467-1 maintains active product status with higher inventory availability (1438 units in stock versus 920 for the main part). The backset spacing difference (0.590" versus 0.478") must be evaluated against PCB layout constraints, as this dimensional variance affects mounting hole positioning. Material flammability rating upgrade (UL94 V-0) provides enhanced safety compliance. This part is suitable for direct replacement in applications where PCB layout accommodates the increased backset spacing.

5745001-3 (Similar Substitute - TE Connectivity Alternative)

Part 5745001-3 offers compatibility within the TE Connectivity product family, maintaining the same shell size and connector geometry. This part features board lock functionality and polyamide dielectric material. The backset spacing matches the 5747467-1 specification (0.590"). Current and voltage ratings are not specified for this part, requiring application-level verification before deployment. RoHS compliance and unlimited moisture sensitivity rating align with the main part. This substitute is applicable when board lock feature provides system-level benefit and when current/voltage specifications can be confirmed as adequate for the application.

DEPL09P565GTXLF (Similar Substitute - Amphenol ICC Alternative)

Part DEPL09P565GTXLF represents a cross-manufacturer alternative from Amphenol ICC (FCI). This connector provides enhanced electrical specifications (7.5A per contact, 1000V rating) and extended operating temperature range (-55°C ~ 125°C). The significantly different backset spacing (0.406" versus 0.478") and board-side flange configuration (M3 mounting) represent substantial mechanical differences requiring PCB redesign. The GXT™ gold contact finish and thermoplastic dielectric material differ from the main part. This substitute is applicable only in new designs or major system revisions where the enhanced electrical ratings and mechanical configuration provide system-level advantage.

Frequently Asked Questions (FAQ)

Q: Can 5747467-1 be used as a direct replacement for 5745828-1 in existing assemblies?

A: Part 5747467-1 maintains identical connector type, position count, shell size, and electrical ratings. The backset spacing difference (0.590" versus 0.478") requires verification that PCB mounting holes accommodate the increased spacing. If the PCB layout was designed for the 0.478" spacing, hole repositioning is necessary. Electrical and thermal performance remain equivalent.

Q: What is the significance of the backset spacing variation between substitute parts?

A: Backset spacing defines the distance from the connector mounting face to the contact insertion point. The main part specifies 0.478", while 5747467-1 and 5745001-3 specify 0.590", and DEPL09P565GTXLF specifies 0.406". This dimension directly affects PCB layout and mounting hole positioning. Substitution requires confirmation that the host PCB accommodates the substitute part's backset spacing, or PCB modification is required.

Q: Are all substitute parts RoHS compliant?

A: Yes. The main part carries ROHS3 compliance, and all three substitute parts carry RoHS compliance status. All parts maintain unlimited moisture sensitivity level (MSL 1), indicating no special storage or handling requirements.

Q: What is the difference between the TE Connectivity substitutes (5747467-1 and 5745001-3)?

A: Part 5747467-1 maintains identical electrical specifications (6A, 125V) and operating temperature range to the main part, with active product status and higher inventory. Part 5745001-3 belongs to the AMPLIMITE HDJ-20 series and includes board lock functionality but does not specify current and voltage ratings. The 5745001-3 is applicable when board lock feature is required and electrical specifications can be confirmed adequate.

Q: How does the Amphenol ICC alternative (DEPL09P565GTXLF) differ from TE Connectivity options?

A: The Amphenol ICC part provides higher current rating (7.5A per contact versus 6A), significantly higher voltage rating (1000V versus 125V), and extended operating temperature range (to 125°C versus 105°C). The flange configuration is board-side M3 mounting rather than unthreaded housing shell, and backset spacing is substantially different (0.406"). These differences require PCB redesign and are applicable only in new designs or major system revisions.

Q: What packaging options are available for substitute parts?

A: The main part 5745828-1 packaging is not specified. Substitute parts are available in: 5747467-1 (Tray packaging, 1438 units in stock), 5745001-3 (Tube packaging, 1500 units in stock), and DEPL09P565GTXLF (Bulk packaging, 696 units in stock). Packaging selection depends on procurement volume and inventory management requirements.

Q: Can DEPL09P565GTXLF be used in applications requiring the original 125V rating?

A: Part DEPL09P565GTXLF is rated for 1000V, which exceeds the 125V requirement of the main part. The higher voltage rating does not create incompatibility; the connector operates safely at lower voltages. However, the mechanical differences (backset spacing, flange configuration) and different contact material (copper alloy versus unspecified) require full system-level evaluation before substitution.

Q: Are there any temperature operating range limitations when substituting parts?

A: The main part and 5747467-1 both specify -55°C ~ 105°C operating range. Part 5745001-3 does not specify operating temperature. Part DEPL09P565GTXLF extends to -55°C ~ 125°C. If the application operates above 105°C, only DEPL09P565GTXLF is suitable, but this requires full mechanical compatibility assessment.

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