TE Connectivity 5-66506-3 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 5-66506-3 is a pin contact for the AMPLIMITE HDP-20 connector series, designed for signal applications requiring crimp termination on 20-24 AWG wire. This component features gold plating on brass material with flash thickness finish and is classified as obsolete. Due to its obsolete product status, identification of active equivalent parts is necessary to maintain design continuity and ensure supply chain availability for new production and field service applications.

Substiute Parts

5-66506-3
TE Connectivity AMP ConnectorsIn Stock: 12045-66506-3 Datasheet
5-66506-3
Current Part
205202-7
TE Connectivity AMP ConnectorsIn Stock: 1422205202-7 Datasheet
205202-7
Similar

Key Parameters

Parameter Value
Manufacturer Part Number 5-66506-3
Manufacturer TE Connectivity AMP Connectors
Series AMPLIMITE HDP-20
Category Contacts
Type Signal, Stamped
Pin or Socket Pin
Contact Termination Crimp
Wire Gauge 20-24 AWG
Contact Material Brass
Contact Finish Gold
Contact Finish Thickness Flash
RoHS Status ROHS3 Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 5-66506-3 is based on strict equivalence of the following critical parameters:

  • Series Compatibility: Both parts belong to the AMPLIMITE HDP-20 connector series
  • Contact Configuration: Pin contact type with identical stamped construction
  • Termination Method: Crimp termination for 20-24 AWG wire
  • Electrical Properties: Signal application classification
  • Material Specification: Brass base material with gold flash finish
  • Environmental Compliance: RoHS compliance and MSL rating of 1 (Unlimited)

The substitute part 205202-7 maintains functional and mechanical equivalence across all specified parameters while offering the advantage of active product status and current manufacturing availability.

Parameter Comparison

Parameter 5-66506-3 (Main Part) 205202-7 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series AMPLIMITE HDP-20 AMPLIMITE HDP-20 Identical
Category Contacts Contacts Identical
Type Signal, Stamped Stamped Equivalent
Pin or Socket Pin Pin Identical
Contact Termination Crimp Crimp Identical
Wire Gauge 20-24 AWG 20-24 AWG Identical
Contact Material Brass Brass Identical
Contact Finish Gold Gold Identical
Contact Finish Thickness Flash Flash Identical
RoHS Status ROHS3 Compliant RoHS Compliant Equivalent
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Identical
Product Status Obsolete Active Upgrade Available

Engineering Selection Recommendations

The TE Connectivity 205202-7 is the direct equivalent substitute for the obsolete 5-66506-3. Selection of the 205202-7 is supported by the following engineering factors:

Compliance and Certification: Both parts maintain RoHS compliance and identical MSL ratings, ensuring compatibility with current environmental and regulatory requirements.

Product Status: The 205202-7 holds active product status with confirmed manufacturing availability (1329 pcs in stock), whereas the 5-66506-3 is obsolete. This transition eliminates supply chain risk for ongoing production and field service requirements.

Functional Equivalence: All critical electrical and mechanical parameters are identical, including wire gauge range, contact material, finish specification, and termination method. The parts are directly interchangeable within AMPLIMITE HDP-20 connector assemblies.

Packaging Consideration: The 205202-7 is supplied in bulk packaging, which may require adjustment to procurement and inventory management procedures compared to the original packaging specification.

Frequently Asked Questions (FAQ)

Q: Can the 205202-7 be used as a direct replacement for the 5-66506-3 in existing designs?

A: Yes. The 205202-7 is functionally and mechanically equivalent across all specified parameters. Both parts are pin contacts for the AMPLIMITE HDP-20 series with identical wire gauge (20-24 AWG), crimp termination, brass material, and gold flash finish. Direct substitution is supported.

Q: What is the primary reason for substituting the 5-66506-3?

A: The 5-66506-3 is classified as obsolete. The 205202-7 is an active product with current manufacturing support and confirmed inventory availability, eliminating supply chain discontinuity.

Q: Are there any compliance differences between these parts?

A: Both parts are RoHS compliant and carry identical MSL ratings of 1 (Unlimited). No compliance degradation occurs with substitution.

Q: Does the bulk packaging of the 205202-7 affect its electrical or mechanical performance?

A: No. Packaging format does not affect the electrical or mechanical properties of the contact. Bulk packaging may require adjustment to receiving, storage, and handling procedures but does not impact component performance or compatibility.

Q: Are both parts suitable for signal applications in AMPLIMITE HDP-20 connectors?

A: Yes. Both the 5-66506-3 and 205202-7 are specified for signal applications and are fully compatible with AMPLIMITE HDP-20 connector assemblies.

Q: What wire gauges are supported by the 205202-7?

A: The 205202-7 supports 20-24 AWG wire, identical to the 5-66506-3 specification.

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