TE Connectivity AMP Connectors 5-66504-6 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 5-66504-6 is a socket contact designed for the AMPLIMITE HDP-20 connector series. This component is a stamped phosphor bronze contact with gold plating, rated for 20-24 AWG wire gauges and terminated via crimp connection. The part is currently classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure supply chain availability for new production and repair applications.

Substiute Parts

5-66504-6
TE Connectivity AMP ConnectorsIn Stock: 11285-66504-6 Datasheet
5-66504-6
Current Part
1658537-1
TE Connectivity AMP ConnectorsIn Stock: 979531658537-1 Datasheet
1658537-1
Direct

Key Parameters

Parameter Value
Manufacturer TE Connectivity AMP Connectors
Series AMPLIMITE HDP-20
Contact Type Socket
Wire Gauge 20-24 AWG
Termination Method Crimp
Contact Material Phosphor Bronze
Contact Finish Gold (Flash Thickness)
Manufacturing Process Stamped
Moisture Sensitivity Level 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 5-66504-6 is determined by strict equivalence across the following critical parameters:

  • Series Compatibility: Both parts must belong to the AMPLIMITE HDP-20 connector series
  • Contact Configuration: Socket contact type required
  • Wire Gauge Rating: 20-24 AWG specification must be maintained
  • Termination Type: Crimp termination required
  • Contact Material and Finish: Phosphor bronze base material with gold flash plating required
  • Manufacturing Method: Stamped contact construction required
  • Moisture Sensitivity: MSL 1 (Unlimited) classification required

The substitute part 1658537-1 meets all specified parameters and is classified as an active product with current manufacturing status and improved compliance certifications.

Parameter Comparison

Parameter 5-66504-6 (Main Part) 1658537-1 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series AMPLIMITE HDP-20 AMPLIMITE HDP-20 Identical
Contact Type Socket Socket Identical
Wire Gauge 20-24 AWG 20-24 AWG Identical
Termination Method Crimp Crimp Identical
Contact Material Phosphor Bronze Phosphor Bronze Identical
Contact Finish Gold (Flash) Gold (Flash) Identical
Manufacturing Process Stamped Stamped Identical
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical
Product Status Obsolete Active Upgrade Available
RoHS Status Not applicable ROHS3 Compliant Enhanced Compliance
Packaging Not specified Cut Tape (CT) Standard Format

Engineering Selection Recommendations

The substitute part 1658537-1 is the direct equivalent for the obsolete 5-66504-6. Selection of 1658537-1 is supported by the following engineering factors:

Functional Equivalence: All electrical and mechanical parameters are identical, ensuring direct interchangeability within AMPLIMITE HDP-20 connector assemblies.

Product Status: The substitute part maintains active manufacturing status with confirmed inventory availability (97,884 pieces in stock), eliminating supply chain risk associated with the obsolete main part.

Compliance Enhancement: Part 1658537-1 carries ROHS3 compliance certification, meeting current regulatory requirements for electronic component procurement in regulated industries and export markets.

Standardized Packaging: The substitute is supplied in Cut Tape (CT) format, a standard packaging configuration suitable for automated assembly processes and component handling systems.

Tariff and Trade Classification: Both parts share identical HTSUS and ECCN classifications, ensuring consistent trade documentation and regulatory treatment.

Frequently Asked Questions (FAQ)

Q: Can 1658537-1 be used as a direct replacement for 5-66504-6 in existing connector assemblies?

A: Yes. Both parts are socket contacts for the AMPLIMITE HDP-20 series with identical wire gauge ratings (20-24 AWG), termination method (crimp), contact material (phosphor bronze), and finish specifications (gold flash). They are functionally and mechanically interchangeable.

Q: What is the primary reason for substituting the obsolete 5-66504-6?

A: The 5-66504-6 is classified as obsolete and no longer in active production. The 1658537-1 is an active product with current manufacturing support and confirmed inventory availability, ensuring reliable supply for new designs and repair applications.

Q: Does the substitute part meet current regulatory requirements?

A: Yes. The 1658537-1 is ROHS3 compliant, meeting current environmental and hazardous substance restrictions applicable to electronic components in most regulated markets. The obsolete 5-66504-6 carries no RoHS classification.

Q: Are there packaging differences between the two parts?

A: The main part packaging is not specified in available documentation. The substitute part 1658537-1 is supplied in Cut Tape (CT) format, which is a standard packaging method for automated assembly and component distribution.

Q: What wire gauges are supported by both parts?

A: Both the 5-66504-6 and 1658537-1 support 20-24 AWG wire gauges. This rating applies to the crimp termination specification and must be observed during assembly.

Q: Are both parts suitable for unlimited moisture exposure?

A: Yes. Both parts carry Moisture Sensitivity Level (MSL) 1 classification, indicating unlimited moisture tolerance with no special storage or handling requirements.

Q: Can these parts be used interchangeably in new product designs?

A: Yes. The 1658537-1 is the recommended choice for new designs due to its active product status, ROHS3 compliance, and confirmed supply availability. The obsolete 5-66504-6 should not be specified for new applications.

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