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Bourns 5522-RC Equivalent & Substitute Parts
Part Overview
The Bourns 5522-RC is a 10 µH unshielded drum core wirewound inductor rated for 20 A continuous current with a maximum DC resistance of 6 mOhm. This through-hole component operates across the temperature range of -55°C to 105°C and is designed for radial, horizontal cylinder mounting. The 5522-RC carries an Obsolete product status, making identification of functionally equivalent alternatives essential for ongoing design support and procurement continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 10 µH |
| Current Rating | 20 A |
| DC Resistance (DCR) | 6 mOhm Max |
| Tolerance | ±20% |
| Shielding | Unshielded |
| Mounting Type | Through Hole |
| Package / Case | Radial, Horizontal Cylinder |
| Size / Dimension | 0.720" Dia x 1.690" L (18.28mm x 42.93mm) |
| Operating Temperature | -55°C ~ 105°C |
| Inductance Test Frequency | 1 kHz |
Substitute Part Grouping Explanation
The Hammond Manufacturing 1538M22 qualifies as a direct substitute for the Bourns 5522-RC based on the following critical electrical and mechanical parameters:
- Inductance value: 10 µH (identical)
- Current rating: 20 A (identical)
- DC resistance: 6 mOhm Max (identical)
- Shielding configuration: Unshielded (identical)
- Mounting type: Through Hole (identical)
- Package / Case: Radial, Horizontal Cylinder (identical)
- Physical dimensions: 0.720" Dia x 1.690" L (18.29mm x 42.93mm) (equivalent within tolerance)
- Inductance test frequency: 1 kHz (identical)
Both components are wirewound inductors with ferrite or equivalent core construction, meeting the electrical performance requirements for direct substitution in applications requiring these specifications.
Parameter Comparison
| Parameter | Bourns 5522-RC | Hammond 1538M22 |
|---|---|---|
| Manufacturer | Bourns Inc. | Hammond Manufacturing |
| Inductance | 10 µH | 10 µH |
| Tolerance | ±20% | ±10% |
| Current Rating (Amps) | 20 A | 20 A |
| DC Resistance (DCR) | 6 mOhm Max | 6 mOhm Max |
| Shielding | Unshielded | Unshielded |
| Mounting Type | Through Hole | Through Hole |
| Package / Case | Radial, Horizontal Cylinder | Radial, Horizontal Cylinder |
| Size / Dimension | 0.720" Dia x 1.690" L (18.28mm x 42.93mm) | 0.720" Dia x 1.690" L (18.29mm x 42.93mm) |
| Inductance Test Frequency | 1 kHz | 1 kHz |
| Product Status | Obsolete | Active |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant |
| REACH Status | REACH Unaffected | REACH Unaffected |
Engineering Selection Recommendations
The Hammond Manufacturing 1538M22 is the qualified substitute for the obsolete Bourns 5522-RC. Selection is based on:
- Electrical equivalence: Identical inductance, current rating, and DC resistance specifications
- Mechanical compatibility: Matching through-hole radial horizontal cylinder package with equivalent physical dimensions
- Regulatory compliance: Both components maintain ROHS3 and REACH compliance status
- Product availability: The 1538M22 maintains Active product status, ensuring procurement continuity and long-term supply chain stability
The Hammond 1538M22 offers improved inductance tolerance (±10% versus ±20%), providing tighter performance characteristics in applications where inductance precision is critical.
Frequently Asked Questions (FAQ)
Q: Can the Hammond 1538M22 be used as a direct replacement for the Bourns 5522-RC in existing designs?
A: Yes. Both components share identical electrical specifications (10 µH, 20 A, 6 mOhm DCR) and mechanical packaging (radial, horizontal cylinder through-hole). Physical dimensions are equivalent within manufacturing tolerance.
Q: What is the primary difference between these two inductors?
A: The Hammond 1538M22 provides tighter inductance tolerance (±10%) compared to the Bourns 5522-RC (±20%). Both meet identical current and resistance requirements.
Q: Are there any compliance or certification differences?
A: No. Both components are ROHS3 compliant and REACH unaffected, maintaining equivalent regulatory status.
Q: Why is the Bourns 5522-RC listed as Obsolete?
A: The Bourns 5522-RC has reached end-of-life status. The Hammond 1538M22 remains in active production and is the recommended alternative for new designs and ongoing procurement.
Q: Will the Hammond 1538M22 fit the same PCB footprint as the Bourns 5522-RC?
A: Yes. Both components use identical through-hole radial horizontal cylinder packaging with equivalent dimensions (0.720" diameter x 1.690" length), ensuring direct mechanical compatibility on existing PCB layouts.
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