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Bourns 5502-RC Equivalent & Substitute Parts
Part Overview
The Bourns 5502-RC is a 10 µH unshielded drum core wirewound inductor rated for 9 A continuous current with a maximum DC resistance of 17 mOhm. Designed for through-hole radial mounting, this component operates across the temperature range of -55°C to 105°C. The 5502-RC carries an obsolete product status, making identification of functionally equivalent alternatives essential for ongoing design support and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Inductance | 10 µH |
| Current Rating | 9 A |
| DC Resistance (Max) | 17 mOhm |
| Tolerance | ±20% |
| Shielding | Unshielded |
| Mounting Type | Through Hole |
| Package Type | Radial, Horizontal Cylinder |
| Physical Dimensions | 0.630" Dia x 1.120" L (16.00mm x 28.45mm) |
| Operating Temperature Range | -55°C to 105°C |
| Inductance Test Frequency | 1 kHz |
Substitute Part Grouping Explanation
Substitution of the Bourns 5502-RC is determined by strict equivalence across the following critical parameters:
- Inductance value: 10 µH
- Current rating: 9 A minimum
- DC resistance: 17 mOhm maximum
- Mounting configuration: Through-hole radial, horizontal cylinder
- Physical dimensions: 0.630" diameter × 1.120" length
- Shielding classification: Unshielded
- Inductance measurement frequency: 1 kHz
The Hammond Manufacturing 1538M02 meets all substitution criteria. While the 1538M02 specifies a tighter tolerance of ±10% compared to the 5502-RC's ±20%, this represents an improvement in performance consistency and does not restrict compatibility.
Parameter Comparison
| Parameter | Bourns 5502-RC | Hammond 1538M02 | Match Status |
|---|---|---|---|
| Inductance | 10 µH | 10 µH | Equivalent |
| Current Rating (Amps) | 9 A | 9 A | Equivalent |
| DC Resistance (Max) | 17 mOhm | 17 mOhm | Equivalent |
| Tolerance | ±20% | ±10% | Compatible (tighter tolerance) |
| Shielding | Unshielded | Unshielded | Equivalent |
| Mounting Type | Through Hole | Through Hole | Equivalent |
| Package / Case | Radial, Horizontal Cylinder | Radial, Horizontal Cylinder | Equivalent |
| Physical Dimensions | 0.630" Dia x 1.120" L (16.00mm x 28.45mm) | 0.630" Dia x 1.120" L (16.00mm x 28.45mm) | Equivalent |
| Inductance Test Frequency | 1 kHz | 1 kHz | Equivalent |
| RoHS Status | ROHS3 Compliant | ROHS3 Compliant | Equivalent |
| REACH Status | REACH Unaffected | REACH Unaffected | Equivalent |
Engineering Selection Recommendations
The Hammond Manufacturing 1538M02 is a direct functional equivalent to the obsolete Bourns 5502-RC. Both components maintain ROHS3 compliance and REACH unaffected status, ensuring regulatory alignment for current production environments. The 1538M02 carries active product status, providing supply chain continuity and long-term availability.
The Hammond 1538M02 demonstrates superior tolerance specification (±10% versus ±20%), which enhances circuit performance predictability without introducing compatibility concerns. All electrical and mechanical parameters align precisely with the original 5502-RC specification.
Frequently Asked Questions (FAQ)
Q: Can the Hammond 1538M02 be used as a direct replacement for the Bourns 5502-RC in existing designs?
A: Yes. The 1538M02 matches all critical electrical parameters (inductance, current rating, DC resistance) and physical dimensions. Through-hole radial mounting configuration and package dimensions are identical, enabling direct PCB footprint compatibility.
Q: What is the significance of the tolerance difference between ±20% and ±10%?
A: The Hammond 1538M02's tighter ±10% tolerance represents improved inductance value consistency. This does not restrict substitution; rather, it provides enhanced performance stability in applications sensitive to inductance variation.
Q: Are there any compliance or regulatory differences between these parts?
A: Both components maintain identical RoHS3 compliance and REACH unaffected status. No regulatory barriers exist to substitution.
Q: Why is the Bourns 5502-RC listed as obsolete?
A: Obsolete status indicates the manufacturer has discontinued production. The Hammond 1538M02, with active product status, provides a supported alternative for ongoing design and production requirements.
Q: Are the physical dimensions truly identical?
A: Yes. Both components specify 0.630" diameter × 1.120" length (16.00mm × 28.45mm), ensuring identical PCB mounting footprint and spatial requirements.
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