Phoenix Contact 5451491 Terminal Block Plug - Equivalent & Substitute Parts

Part Overview

The Phoenix Contact 5451491 is a 13-position terminal block plug with female sockets, 0.200" (5.08mm) pitch, and 270° free-hanging in-line mounting. This component is classified as obsolete, making identification of compatible substitute parts essential for ongoing system maintenance and new designs requiring equivalent functionality.

The BCVP series plug accepts 12-30 AWG wire (0.2-2.5mm²) with screw termination and operates at 12A (IEC) / 12A (UL) and 630V (IEC) / 300V (UL). The green polyamide housing meets UL94 V-0 flammability requirements and is RoHS compliant.

Substiute Parts

5451491
Phoenix ContactIn Stock: 9515451491 Datasheet
5451491
Current Part
1792867
Phoenix ContactIn Stock: 11261792867 Datasheet
1792867
Similar

Key Parameters

Parameter Value
Manufacturer Part Number 5451491
Manufacturer Phoenix Contact
Category Terminal Blocks
Description TERM BLOCK PLUG 13POS 5.08MM
Type Plug, Female Sockets
Number of Positions 13
Pitch 0.200" (5.08mm)
Plug Wire Entry 270°
Termination Style Screw
Mounting Type Free Hanging (In-Line)
Current - IEC 12A
Voltage - IEC 630V
Current - UL 12A
Voltage - UL 300V
Wire Gauge - AWG 12-30 AWG
Wire Gauge - mm² 0.2-2.5mm²
Color Green
Contact Mating Finish Tin
Material Flammability Rating UL94 V-0
Screw Size M3
Torque - Screw 0.5-0.6 Nm (4.4-5.3 Lb-In)
Wire Strip Length 7mm
Housing Material Polyamide (PA), Nylon
RoHS Status RoHS Compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited)
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the Phoenix Contact 5451491 is determined by strict equivalence across the following critical parameters:

Electrical Compatibility:

  • 13 positions with 0.200" (5.08mm) pitch spacing
  • Female socket configuration
  • Screw termination method
  • Wire gauge acceptance: 12-30 AWG (0.2-2.5mm²)
  • Current rating: minimum 12A (IEC standard)
  • Voltage rating: minimum 630V (IEC standard)

Mechanical Compatibility:

  • 270° free-hanging in-line mounting orientation
  • M3 screw size with 0.5-0.6 Nm torque specification
  • 7mm wire strip length
  • Green polyamide housing

Compliance & Material:

  • UL94 V-0 flammability rating
  • RoHS compliance status
  • Tin contact mating finish

The substitute part Phoenix Contact 1792867 meets all critical electrical and mechanical parameters while maintaining full compatibility with systems designed for the 5451491.

Parameter Comparison

Parameter 5451491 (Main Part) 1792867 (Substitute) Compatibility
Manufacturer Phoenix Contact Phoenix Contact Match
Type Plug, Female Sockets Plug, Female Sockets Match
Number of Positions 13 13 Match
Pitch 0.200" (5.08mm) 0.200" (5.08mm) Match
Plug Wire Entry 270° 270° Match
Termination Style Screw Screw - Rising Cage Clamp Compatible
Mounting Type Free Hanging (In-Line) Free Hanging (In-Line) Match
Current - IEC 12A 12A Match
Voltage - IEC 630V 630V Match
Current - UL 12A 15A Compatible (Higher Rating)
Voltage - UL 300V 300V Match
Wire Gauge - AWG 12-30 AWG 12-30 AWG Match
Wire Gauge - mm² 0.2-2.5mm² 0.2-2.5mm² Match
Color Green Green Match
Contact Mating Finish Tin Tin Match
Material Flammability Rating UL94 V-0 UL94 V-0 Match
Screw Size M3 M3 Match
Torque - Screw 0.5-0.6 Nm (4.4-5.3 Lb-In) 0.5-0.6 Nm (4.4-5.3 Lb-In) Match
Wire Strip Length 7mm 7mm Match
Housing Material Polyamide (PA), Nylon Polyamide (PA), Nylon Match
RoHS Status RoHS Compliant ROHS3 Compliant Compatible (Enhanced Compliance)
Product Status Obsolete Active Substitute Available

Engineering Selection Recommendations

The Phoenix Contact 1792867 is the direct substitute for the obsolete 5451491 based on electrical and mechanical parameter equivalence. Key selection factors:

Product Status: The 1792867 is classified as active, ensuring ongoing availability and supply chain continuity. The 5451491 is obsolete and should not be specified for new designs.

Compliance Enhancement: The 1792867 carries ROHS3 compliance status compared to the 5451491's RoHS compliance, representing alignment with current regulatory requirements. Both components maintain UL94 V-0 flammability certification.

Electrical Performance: The 1792867 provides a higher UL current rating (15A versus 12A), offering improved margin in UL-regulated applications while maintaining full compatibility with IEC-rated systems at 12A.

Termination Method: The 1792867 employs a rising cage clamp screw termination with retention latches on the non-wire side, providing enhanced mechanical security compared to the standard screw termination of the 5451491. This feature does not affect electrical compatibility or pin configuration.

Mechanical Compatibility: All critical mechanical parameters—pitch, wire entry angle, mounting type, screw size, and torque specification—are identical, ensuring direct physical and functional interchangeability.

Frequently Asked Questions (FAQ)

Q: Can the Phoenix Contact 1792867 directly replace the 5451491 in existing installations?

A: Yes. The 1792867 is mechanically and electrically equivalent across all critical parameters: 13 positions, 0.200" (5.08mm) pitch, 270° wire entry, M3 screw termination, and identical current/voltage ratings for IEC applications. Physical form factor and mounting are identical.

Q: What is the difference between the screw termination methods?

A: The 5451491 uses standard screw termination. The 1792867 uses screw termination with a rising cage clamp mechanism and includes retention latches on the non-wire side. Both methods accept 12-30 AWG wire and operate at identical torque specifications (0.5-0.6 Nm). The cage clamp design provides additional mechanical retention without affecting electrical performance.

Q: Are there any compliance differences between these parts?

A: Both components are RoHS compliant and meet UL94 V-0 flammability requirements. The 1792867 carries ROHS3 certification, representing current regulatory alignment. Both are suitable for applications requiring RoHS compliance.

Q: Does the higher UL current rating of the 1792867 (15A vs. 12A) affect compatibility?

A: No. The higher UL rating of the 1792867 provides additional safety margin in UL-regulated applications. For IEC-rated systems, both components are rated at 12A. The substitute can be used in any application designed for the 5451491 without derating.

Q: What is the wire gauge compatibility?

A: Both components accept 12-30 AWG wire (0.2-2.5mm²) with identical 7mm wire strip length. No wire gauge adjustment is required when substituting.

Q: Is the 1792867 available in the same packaging as the 5451491?

A: The 1792867 is supplied in bulk packaging, whereas the 5451491 packaging specification is not provided. Verify packaging requirements with your procurement process, as this does not affect functional compatibility.

Q: Why should I transition from the 5451491 to the 1792867?

A: The 5451491 is obsolete. The 1792867 is an active product with guaranteed supply chain availability. For new designs and ongoing system maintenance, the 1792867 is the specified equivalent that maintains full functional compatibility while ensuring long-term component availability.

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